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Мицубиси Colt 2 and 3 (1983-1993)
General information
User manual
Dashboard
Vehicle identification numbers
Dashboard and control instruments
Control and warning lights
Light switch
Turn signal and lane change switch
Headlight and washer switch
Headlight wash
Rear window washer
Fog lights
Interior lighting
Doors — opening and closing
Central locking
Rear door lock (if children are traveling)
Hood opening
Trunk opening
Fuel tank
Power window control
Sunroof opening
Digital Clock — Installation
Storage spaces
Glove box — opening
Cup Holder — use
Cabin ventilation
Interior heating
Removing snow from the front and side windows
Air conditioner
Electric outside mirror
Tools and jack
Electronic suspension
Fuses — location and description
Bulbs in headlights and signal lights
Daily care
Lubricants and fluids for the engine
If the engine does not start — a simple check
If the engine has become too hot — the carbureted engine
If the engine is too hot — diesel engine
Battery — Status Check and Precautions
Car care — general information
Washing the interior of your car
Washing the car outside
Treatment of the car body with protective compounds
Wiper blades and arms
Maintenance of the cooling system
Winter car operation
Brake system maintenance
Anti-Lock Braking System (ABS)
Wheels, tires and rims — maintenance
Spare wheel
Wheel replacement
Useful tips for diesel car owners
Maintenance
Recommended types of lubricants and fluids
Adjustment operations and special maintenance
Maintenance Schedule
Checking oil and fluid levels
Checking the condition of the tread and tire pressure
Checking the fluid level of the power steering system
Checking the Fluid Level in an Automatic Transmission
Changing engine oil and oil filter
Inspection and replacement of windshield wiper blades
Checking and adjusting the free play of the clutch pedal
Checking, maintaining and charging the battery
Checking, adjusting and replacing the drive belt
Checking and replacing hoses in the engine compartment
Checking the cooling system
Wheel swap
Brake check
Replacing the air filter and crankcase ventilation filter
Throttle position sensor test
Checking and adjusting valve clearances
Checking and adjusting the idle speed (for models with a carburetor)
Checking the power system
Steering and suspension check
Checking the covers of the axle shafts
Checking the exhaust system of regrown gases
Checking the oil level in a manual transmission
Fuel filter replacement
Replacing spark plugs
Checking and replacing high voltage wires, ignition distributor caps and runners
Checking and cleaning the carburetor air damper
Checking the hot air supply system
Cooling system maintenance
Checking, lubricating and adjusting rear wheel bearings (with drum brakes)
Automatic transmission fluid and filter change
Manual transmission oil change
Checking the fuel vapor collection system and replacing the carbon filter
Checking and adjusting the ignition timing
Checking and replacing the crankcase ventilation valve
Replacing the oxygen sensor
Power unit
Engine in a car
Engine Specifications
General information and engine identification
Repair operations, which can be carried out without removing the engine from the car
Valve cover — removal and installation
Rocker arms — removal, inspection and installation
Valve springs, fasteners and lining — replacement
Hydraulic valve adjusters — removal, inspection and installation
Gas distribution belt and sprockets — removal, inspection and installation
Front crankshaft oil seal — replacement
Camshafts — removal, inspection and installation
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Cylinder head — removal and installation
Oil pan — removal and installation
Oil pump — removal, inspection and installation
Flywheel — removal and installation
Rear crankshaft oil seal — replacement
Engine mounts — check and replace
Engine overhaul
Engine Specifications
Engine overhaul — general notes
Engine diagnostics using a vacuum gauge, compression check and dismantling of the power unit
Installation of the piston of the cylinder No. 1
Engine Removal — General Description
Engine — removal and installation
Engine overhaul — alternative methods
Engine overhaul — disassembly procedure
Cylinder head — disassembly
Cylinder head — cleaning and inspection
Cylinder Head — Assembly
Pistons and connecting rods — removal
Crankshaft — removal
Cylinder block — cleaning
Cylinder Block — Inspection
Cylinder honing
Pistons and connecting rods — inspection
Crankshaft — inspection
Main and connecting rod bearing shells — inspection
Engine overhaul — assembly order
Piston rings — installation
Crankshaft — setting and checking the lubrication clearance of the main bearings
Installation of a back epiploon of a cranked shaft
Pistons and connecting rods — installing and checking the bearing lubrication gap
First engine start after overhaul
Cooling system
Specifications of the cooling system
General information about the cooling and heating system
Antifreeze — general information
Thermostat — check and replacement
Radiator — removal and installation
Engine cooling fan — checking and replacing elements
Coolant temperature sensor — check and replace
Expansion tank of the cooling system — removal and installation
Water pump — check
Water pump — replacement and installation
Heater and air conditioner
Heating and air conditioning engine — removal and installation
Heater Radiator — Replacement
Air conditioning and heating system — replacement, installation of wires.
Air conditioning system — check and routine maintenance
Receiving tube of the air conditioner — removal and installation
Air conditioning compressor — removal and installation
Air conditioning condenser — removal and installation
Power and exhaust system
Power System Specifications
General description about the power system
Releasing pressure from the fuel system (models with fuel injection)
Fuel pump / fuel pressure — check
Fuel pipes and connections — check and replace
Fuel pump — removal and installation
Fuel tank — removal and installation
Air filter — removal and installation
Carburetor — removal and installation
Carburetor — diagnostics and overhaul
Carburetor — check and adjustment
Fuel injection system — check
Throttle body (models with two-point fuel injection TBI)
Fuel filter — general description
Multipoint Fuel Injection (MPI)
Accelerator cable — removal, installation and adjustment
Service of system of release of the fulfilled gases — the general description
Turbocharger — general description
Turbocharger — check
Turbocharger — removal and installation
Engine electrical equipment
Specifications of the ignition system
General information about the electrical equipment of the engine
Battery — removal and installation
Battery and wires — check and replace
Ignition system — general description and precautions
Ignition system — check
Ignition coil — check and replacement
Ignition distributor — removal and installation
Vacuum ignition corrector — check and replacement
Igniter — Replacement
Checking and replacing the take-up coil
Centrifugal regulator — checking and replacing elements
Air gap of the receiving coil of the distributor of ignition — check and adjustment
Battery Charging System — General Description and Precautions
Battery Charging System — Check
Generator — removal and installation
Voltage regulator / alternator brushes — replacement
Engine starting system — general description and precautions
Starter — check
Starter — removal and installation
Starter solenoid relay — removal and installation
Emission reduction
General information about emission control systems
Fuel vapor collection system
Intake air temperature control system (with carburetor)
Air injection system (1988 and earlier models)
Exhaust gas recirculation system
Additional air supply system
Catalytic converter
Devices used when reducing engine speed
Fuel mixture control valves (with carburetor)
Fast idle system (with carburetor)
Low atmospheric pressure compensation system
Electronic engine management system
Transmission
Mechanical gearbox
Specifications of the mechanical box
General description of the mechanical box
Manual transmission control mechanism — removal, installation and adjustment
Manual transmission — removal and installation
Manual Transmission Overhaul — General Description
Automatic gearbox
Specifications of automatic transmission
General description of the automatic transmission
Troubleshooting Automatic Transmission — General Description
Replacement of oil seals
Transmission mountings — check and replace
Gear selector lever cable — removal, installation and adjustment
Throttle cable (three-speed) — check and adjust
Interlock switch — check, replace and adjust
Automatic transmission — removal and installation
Clutch and axles
Specifications for clutch and drive shafts
Clutch — description and verification
Release bearing, clutch release fork and fork axle — removal and installation
Clutch release cable — removal, installation and adjustment
Clutch release master cylinder — removal, overhaul and installation
Clutch release slave cylinder — removal, reassembly and installation
Clutch Release Hydraulic System — Bleeding
Half shafts — general description and inspection
Half shafts — removal and installation
Replacement of covers and bulkhead SHRUS
Chassis and running gear
Brake system
Specifications of the brake system
General description of the braking system
Anti-lock brake system (ABS) — general description
Brake pads for disc brakes (front and rear) — replacement
Disc brake caliper — removal, reassembly and installation
Brake disc — inspection, removal and installation
Brake pads drum brakes — replacement
Wheel cylinder — removal, reassembly and installation
The main cylinder of the brake system — removal, reassembly and installation
Pressure limiting valve — removal and installation
Brake hoses and tubes — check and replace
Bleeding the brake system
Servo brake booster — check, removal and installation
Handbrake — adjustment
Handbrake cables — replacement
Stoplight switch — removal, installation and adjustment
Car suspension
Suspension and steering specifications
General description of the suspension and steering
Anti-roll bar front suspension — removal and installation
Spacer — removal and installation
Front suspension strut and spring — removal, inspection and installation
Suspension strut shock absorber — replacement
Suspension arm — removal, inspection and installation
Ball joints — check and replacement
Stub axle and hub — removal and installation
Rear suspension stabilizer bar (Precis model)
Traverse link — removal and installation
Rear suspension springs — removal and installation
Rear suspension shock absorber — removal and installation
Rear axle — removal, reassembly and installation
Wheels and tires — general description
Front wheel alignment — general description
Wheel alignment — general description
Steering
Steering — general description
Steering wheel — removal and installation
Intermediate shaft — removal and installation
Steering gear — removal and installation
Tie rod ends — removal and installation
Steering gear covers — replacement
Power steering pump — removal and installation
Power steering system — bleeding
Body and interior
Body and elements repair
Body — maintenance and repair
Vinyl Finish — Maintenance and Repair
Upholstery and rugs — care
Body repair — minor damage
Body repair — major damage
Hinges and locks — maintenance and repair
Windshield and Fixed Glass — Replacement
Hood — removal, installation and adjustment
Bumpers — removal and installation
Door trim panel — removal and installation
Door — removal, installation and adjustment
Trunk lid — removal, installation and adjustment
Trunk lid for hatchback models — removal, installation and adjustment
Latch, lock drum and handle — removal and installation
Door glass — removal and installation
External rear-view mirrors — removal and installation
Front fender inner panels — removal and installation
Automatic seat belts — general description
Checking the seat belts
Electrical equipment
Equipment and devices
General description of onboard electrical equipment
Fault detection in the electrical system
Fuses — general description
Burnt-out jumpers — general description
Circuit breakers — general description
Relay — general description
Ignition lock — removal and installation
Combined switch — removal and installation
Headlights — removal and installation
Headlights — adjustment
Bulb replacement
Speedometer cable — removal and installation
Instrument panel — removal and installation
Cruise control system — description and test
Power windows — description and verification
Central locking — description and verification
Electrical circuits
Wiring Diagrams — General Description
Schematic diagram of the ignition system
Schematic diagram of the battery charging system
Schematic diagram of the headlights
Schematic diagram of rear marker lights, brake lights
Schematic diagram of reversing lights
Schematic diagram of indoor lighting
Schematic diagram of the instrument panel and interior lighting
Circuit diagram of brake lights
Schematic diagram of direction indicators and alarms
Schematic diagram of the horn
Schematic diagram of electric windows
Schematic diagram of the central locking system
Мицубиси Colt 4 and 5 (1991-2003)
General information
Maintenance
Introduction to repair manual
Vehicle identification numbers
Precautions when performing work
A few tips for car owners
Necessary tools and equipment
Safe maintenance of your vehicle
Engine oil change
External inspection of oil leaks
Checking the oil level
Checking the coolant level
Checking the tightness of the cooling system
Removing spark plugs, checking electrical connections
Cleaning and replacing the air filter
Removing water from the fuel filter, replacing the fuel filter (diesel)
Replacing the fuel filter of gasoline engines
Exterior muffler inspection
Checking the lambda probe
Gearbox, wheel drive — external inspection of tightness
Transmission — Checking the Oil Level
Gearbox — oil change
Automatic Transmission — Checking the Oil Level
Automatic transmission — oil change
Checking the rubber cuffs of the drive shafts
Checking the Clutch Fluid Level
Checking the brake fluid level
Checking the pipeline of the brake system
Checking the handbrake
Brake Fluid Replacement
Tire pressure check
Check of anthers of hinges of steering tips and spherical
Steering wheel play check
Checking the Fluid Level in the Power Steering System
Battery check
Body and interior equipment
Control dimensions and adjustment data
Power unit
Engine in a car
Repair procedures on the engine installed on the car
Main technical parameters of engines
Top dead center (TDC) of the piston of the first cylinder — locating
Cylinder head cover — removal and installation (all engines)
Camshaft drive belt — check, tension (SOHC, 8 and 12 valves)
Camshaft drive belt — replacement (SOHC, 8 and 12 valves)
Valve clearance adjustment (SOHC, 8 and 12 valves)
Cylinder head gasket — replacement (SOHC, 8 and 12 valves)
Features of removal and installation of a head of the block of cylinders of models with semicircular consolidations
Rocker arms and hydraulic pushers of a 12-valve engine — removal and installation
Hydraulic tappets — performance test (SOHC, 8 and 12 valves)
Removal of air from hydropushers (SOHC, 8 and 12 valves)
Camshaft — removal and installation (SOHC, 8 and 12 valves)
Springs, crackers and valve seals — replacement without removing the cylinder head (SOHC, 8 and 12 valves)
Valve clearance adjustment (SOHC, 16 valves)
Camshaft Drive Belt — Tension Adjustment (SOHC, 16 valves)
Camshaft drive belt — replacement (SOHC, 16 valves)
Crankshaft pulley — removal and installation (SOHC, 16 valves)
Camshaft — removal and installation (SOHC, 16 valves)
Cylinder head gasket — replacement (SOHC, 16 valves)
Oil pan — removal and installation (SOHC, 16 valves)
Crankshaft seals (SOHC, 16 valves)
Front crankshaft oil seal (SOHC, 16 valves)
Rear crankshaft oil seal (SOHC, 16 valves)
Intake manifold — removal and installation (4G61 DOHC, 16 valves)
Exhaust manifold — removal and installation (4G61 DOHC, 16 valves)
Cylinder head gasket — replacement (4G61 DOHC, 16 valves)
Camshaft drive belt — replacement (4G61 DOHC, 16 valves)
Camshafts — removal and installation (4G61 DOHC, 16 valves)
Hydropushers — check (4G93 DOHC, 16 valves)
Hydropushers — replacement (4G93 DOHC, 16 valves)
Camshafts — removal and installation (4G93 DOHC, 16 valves)
Cylinder head gasket — replacement (4G93 DOHC, 16 valves)
Camshaft drive belt — replacement (4G93 DOHC, 16 valves)
External elements of a six-cylinder engine (6A12 DOHC)
Removal and installation of a gear belt (6А12 DOHC)
Tensioner adjuster — check (6A12 DOHC)
Cross section of a 4D65T diesel engine
Camshaft drive belt — check and adjustment (4D65T, diesel)
Camshaft timing belt — replacement (4D65, diesel)
Camshaft drive belt — replacement (4D68T, diesel)
Valve clearance adjustment (diesel)
V-belts — removal, tension adjustment (diesel)
Engine repair (gasoline)
Engine malfunction symptoms
Reasons that may not require engine repair
Reasons that require engine repair
Engine Preliminary Checks
Cross section of SOHC engine
Engine overhaul — general information
Cylinder compression check
Removing the engine — general information
Removal and installation of 8 and 12 valve petrol engines
Removal and installation of the engine 4G93 (SOHC)
Removal and installation of the engine 4G93 (DOHC)
Engine repair options
Cylinder head — removal
Cylinder head — disassembly
Elements of the cylinder head — device
Cylinder head elements — cleaning and checking
Cylinder Head — Assembly
Camshafts — check and replacement
Valves, valve seats and guides — inspection and repair
Lapping of valves
Valves — leak test
Valve guides — check and replace
Cylinder head and pistons — sooting
Flywheel and starter ring gear — check and repair
Pistons and connecting rods — removal
Crankshaft — removal
Cylinder block — cleaning and checking
Cylinders — check
Pistons and connecting rods — check
Crankshaft — check
Main and connecting rod bearings — check
General instructions for assembling the engine
Crankshaft — installation
Connecting rod and piston group — assembly
Piston rings — inspection and assembly recommendations
Pistons with connecting rods — installation
Valve clearance adjustment (engines without hydraulic lifters)
First engine start after repair
Troubleshooting — Engine Won't Start
Engine diagnostics carried out during operation
Engine repair (diesel)
Engine — removal and installation
Front elements of the diesel engine
Elements of the cylinder head
Dismantling and assembly of diesel engine
Cylinder head — assembly and installation
Valve clearances — adjustment
Crankshaft — repair features
Camshaft — check and installation
Balancer shaft and camshaft drive belts — installation
Balance shafts — removal and installation
Starting the engine of vehicles with diesel engines
Possible malfunctions when starting a diesel engine
Possible malfunctions of a running diesel engine
Diagnosis of diesel engine operation by fumes and emissions
Lubrication system
Motor motors and their application
Recommendations for the use of motor oils
Engine lubrication process
Oil sump — removal and installation (all engines)
Oil pressure and pressure sensor — check
Elements of the lubrication system
Oil pump — removal and installation
Oil pump — repair
Pressure reducing valve — removal and installation
Checking the engine oil level and changing the oil
Oil filter — replacement
Diagnostics of malfunctions of the lubrication system
Cooling system
General description of the cooling system
Elements of the cooling system
Checking the level and topping up the coolant
Draining, flushing and filling the cooling system
Radiator — removal, flushing and installation
Thermostat — removal, inspection and installation
Coolant pump — removal and installation
Electric fan — removal and inspection
Coolant temperature sensor — removal, installation and inspection
Troubleshooting on the road
Expansion tank — removal and installation
Antifreeze and corrosion inhibitors — general information
Coolant Hoses — Service and Repair
Diagnosis of malfunctions of the cooling system
Carburetor
General description of the Aisan carburetor
Troubleshooting Tips
Ignition timing system
Idle mode — check and adjust
Feedback on idle code — check
CO concentration — adjustment
Throttle valve opening mechanism — check and adjustment
Throttle damper — adjustment
Throttle position sensor — adjustment
Second throttle valve — check
Automatic choke — check
High idle speed — check and adjustment
Carburetor Troubleshooting
Fuel injection MPI
General description of the MPI fuel injection system
Safety precautions when working on the fuel injection device
Relieve pressure in the fuel system
Elements included in the fuel injection system
Idle mode — check
Throttle closed position switch — adjustment
Throttle closed position switch and accelerator pedal position sensor — adjustment
Throttle lever — adjusting the position of the eint-stop
Idle speed — adjustment
Fuel Pump — Operation
Intake manifold air temperature sensor — check
Coolant temperature sensor — check
Throttle position sensor (TPS) — check
Oxygen sensor (lambda probe) — check
Fuel system elements
Nozzle — check
Nozzle — removal and installation
Throttle body — removal and installation
Throttle body — disassembly and assembly
Typical elements of a fuel tank
Fuel tank — removal and installation
Fuel filter — replacement
Fuel pump — replacement
Diagnostics of malfunction of system of injection of fuel
MPI injection self-diagnosis system
Location of the self-diagnosis plug
Reading fault codes carried reader
Erasing fault codes without a reader
Self-diagnosis with DTC Reader (All Models)
Mitsubishi MPI System Fault Code Table
Fuel injection GDI
General description of the GDI fuel injection system
Relieve pressure in the fuel system
Low pressure fuel pump — check
Throttle body — check and clean
Checking low fuel pressure between low pressure and high pressure fuel pumps
Checking fuel pressure between high pressure fuel pump and injectors
Fuel System Leaks — Check
Throttle position sensor — adjustment
Gas pedal position sensor — adjustment
High pressure fuel pump — removal and installation
Nozzles — removal and installation
Throttle body — repair (models since 1999)
Throttle body — repair (models since 2001)
Throttle controller — removal and installation
Emission reduction
General description of the emission control system
Forced crankcase ventilation system (PVC) — device and repair
Typical diagram of a fuel evaporation reduction system
Fuel Evaporation Reduction System — Description
Fuel Evaporation Control System — Element Check
Exhaust gas recirculation system (RVG) — device and check
Fuel system (diesel)
Pre-glow system — general description
Glow plugs — check
Glow plugs — removal and installation
Bleeding air from the fuel system
Elements of the diesel injection system
Fuel shut-off valve — check and replace
Idle code turns — check and adjustment
Nozzles — removal and installation
Start of fuel supply by the injection pump — check and adjustment
Fuel for diesel engines
Diesel engine maintenance
Diesel engine check
Diagnosis of malfunctions of the diesel engine power system
Ignition system
General description of the ignition system
Safety measures when working with the ignition system
Ignition coil
Ignition timing — check
Ignition distributor — removal and installation
Elements of the ignition system without a distributor — removal and installation
Distribution and crankshaft position sensors — removal and installation
Knock sensor — removal and installation
Spark plugs — check, removal and installation
Spark plug wires — control and replacement
Diagnostics of malfunctions of system of ignition
Exhaust system
General description of the exhaust system
Checking the suspension and condition of the exhaust tract
Exhaust system replacement
Oxygen sensor (lambda probe) — removal and installation
4D65 engine turbocharger installation elements
Turbocharger — operating features
Cars with a catalyst — operating rules
Transmission
Clutch
The device and operation of the clutch
Clutch test
Driving with a faulty clutch drive
Clutch — removal and installation
Checking the clutch elements
Release bearing — removal and installation
Clutch pedal free play — check and adjust
Bleeding air from the clutch system
Clutch master cylinder for models with gasoline engines — removal and installation
Diesel Clutch Master Cylinder — Removal and Installation
Clutch slave cylinder — removal and installation
Clutch Troubleshooting
Manual gearbox
General description of mechanical transmission
Transmission — removal and installation (models of early years)
Gearbox — removal and installation (later models)
Gearshift drive for early model years
Removal and installation of the gear change drive
Gear lever — removal and reassembly
Gearbox Repair Recommendations
Checking and changing the oil in the gearbox
Reverse gear lock — check operation
Speedometer drive cable — replacement
Gearbox F5M21 — disassembly
Box input shaft F5M21 — disassembly and assembly
Intermediate shaft box F5M21 — disassembly and assembly
F5M21 box differential — disassembly and assembly
F5M21 Gearbox — Assembly
Gearbox F5M22 — disassembly and assembly
Box input shaft F5M22 — disassembly and assembly
Intermediate (secondary) shaft of the box F5M22 — disassembly and assembly
F5M22 box differential — disassembly and assembly
Diagnostics of malfunctions of a manual transmission
Automatic gearbox
General description of automatic transmission
Fluid level in the gearbox — check
Torque converter lock-up — check
Gear shift levers — check operation
AT switch cable — adjustment
Adjustment of the servomechanism of the forced transition to a reduced gear
System pressure — regulation
Removal and installation of automatic transmission
Disassembly and assembly of automatic transmission
Towing vehicles with automatic transmission
Diagnostics of malfunctions of automatic transmission
Drive shafts
General description of the front wheel drive shafts
Checking protective covers
Drive shaft — removal and installation
Roller Joint Drive Shaft — Repair
Drive shaft with ball joint — repair
Troubleshooting Drive Shafts
Chassis and running gear
Chassis malfunctions
General code part troubleshooting
Rack and pinion steering diagnostics
Diagnostics of the state of shock absorbers
Tire health diagnostics
Diagnosis of the reasons for the withdrawal of the car
Diagnosis and elimination of vibration of the code part
Diagnostics of malfunctions of closed wheel bearings
Front suspension
General description of the front suspension
Checking the elements of the front suspension of the car
Suspension strut — removal and installation
Suspension strut — disassembly and assembly
Lower arm — removal and installation
Lower Arm Rear Bushing (Clip Models) — Replacement
Anti-roll bar — removal and installation
Protective cover of the ball joint, stabilizer links — replacement
Front wheel hub — removal and installation
Front wheel hub — disassembly and assembly
Wheel alignment
Rear suspension
Rear suspension elements
Suspension strut — removal and installation
Suspension strut — disassembly and assembly
Rear wheel hub — removal and installation
Lever bushings — replacement
Rear suspension arms — removal and installation
Trailing arm rear suspension
Anti-roll bar — removal and installation
Rear wheel alignment angles — check and adjustment
Steering
General description of steering
Steering wheel — removal and installation
Checking anthers and tie rod ends
Tie rod end — removal and installation
Cuffs of the steering mechanism — removal and installation
Check of tightness of system of a steering
Removing air from the steering system
Changing fluid in the steering system
Steering gear — removal and installation
Ore Mechanism — Repair
Power steering pump — removal and installation
Wheels and tires
Tire change
Tire pressure check
Tire swap
Wheel runout
Wheel balancing on a car
Repair of defects of aluminum wheels
Restoring the protective coating of aluminum wheels
Bus Diagnostics
Brake system
Description of the brakes
Brake check
Brake fluid — check and change
Front wheel disc brakes — device
Measuring the thickness of the brake linings of the front disc brakes
Replacing the front brake pads
Checking the thickness and lateral runout of the front brake disc
Removing the front brake disc
Front disc brake caliper — disassembly and assembly
Elements of the rear disc brake caliper
Brake pads of disc brakes of the rear wheels — removal and installation
Rear wheel brake caliper — removal and installation
Rear disc brake caliper — disassembly and assembly
Rear drum brakes — device
Brake pads of rear wheel drums — removal and installation
Working cylinders of drum brakes — removal and installation
Working drum brake cylinder — disassembly and assembly
Removal of air from the brake system
Stoplight switch adjustment, brake pedal height
Master brake cylinder — removal and installation
Master brake cylinder — disassembly and assembly
Parking brake — adjustment
Inspection and replacement of hydraulic pipes and hoses
Diagnostics of malfunctions of the brake system
Anti-Lock Braking System
Body and interior
Body elements
Body and interior maintenance
Repair of minor body damage
Repair of minor body scratches
Body dent repair
Repair of rusted places and holes in the body
Body repair — puttying and painting
Side molding — removal and installation
Hood — removal and installation
Front fender — removal and installation
Doors — adjustment
Doors — removal and installation
Rear-view mirror (side) — removal and installation
Front seats — removal and installation
Rear seat — removal and installation
Electrical equipment
Equipment and devices
Basic concepts of electricity
General recommendations for troubleshooting electrical equipment
General description of the electrical equipment of the car
Checking lamps
Checking electric motors
Checking switches
Relay test
Checking the wiper motor
Checking the turn signal breaker
Stoplight test
Checking the rear window heater
Disconnecting and connecting connectors in Mitsubishi
Fuses — location and replacement
General description of the lighting system
Replacement of outdoor lamps
Headlight adjustment
Front fog lights
Front fog lamp switch circuit test
Checking the light switch, dipped beam switch and direction indicators
Replacing the rubber band of the wiper blade
Windshield washer nozzles — removal, installation and adjustment
Wiper motor — removal and installation
Windshield washer — description and refueling
Electric window regulator — check and repair
Diagnostics of wiper malfunctions
Power devices
General description of the battery
Battery maintenance and testing
Filling with electrolyte, checking and charging the battery
Generator — disassembly and assembly
Diagnostics of malfunctions of the generator
General description of the starter
Starter — removal and installation
Start relay — check and replace
Starter Troubleshooting
Algorithm for troubleshooting the engine start system (battery-starter-generator)
Heating and air conditioning
General description of the heating system
Checking the operation of heating and ventilation
Fan Motor Troubleshooting
Removal and installation of the fan
Description of the air conditioning system
The main elements of the air conditioning system
Checking the air conditioning drive
The procedure for conducting a technical inspection of the air conditioning system
Unloading the air conditioning system
Air conditioning compressor
Diagnosis of malfunctions of the air conditioning system
Rules for using the heater and air conditioner
Electrical circuits
Scheme 1. Immobilizer, central locking, generator, starter
Scheme 2. Engine management system 4G13
Scheme 3. Engine management system 4G92
Scheme 4. ABS system
Scheme 5. Automatic transmission control system
Scheme 6. Heater, air conditioner, instrument panel
Scheme 7. Outdoor lighting, windshield wipers
Scheme 8. Diagram of the electrical equipment of a diesel engine, production since 1992
Scheme 9. Scheme of electrical equipment of a diesel engine manufactured up to 1992
Мицубиси Colt 5 (1995-2003, petrol)
General information
User manual
Car keys and immobilizer
Bonnet — opening and closing
Additional security system SRS
Dashboard
Indicator and signal lamps
Combination switch
Headlight beam leveler
Headlight washer switch
The switch of windscreen wipers and windscreen washers
Fog light switch
Instrument lighting dimmer
Egnition lock
Manual Transmission
Automatic transmission
Anti-lock braking system
Heating system and air conditioning
Starting the engine from an external current source
Fuses — location and ratings
Bulb replacement
Wheel swap
Steering wheel free play
Clutch pedal free play
Free travel of the brake pedal
Parking brake lever stroke
Specifications
Mitsubishi Colt cars — abstract
Identification numbers of the vehicle and units
Vehicle model codes
Chassis number
Engine number
Vehicle Specifications
Gasoline engines
4G1 engines until 1995
Technical data for 4G1 engines
Intake manifold (12-valve engines)
Exhaust manifold and coolant pump
Power steering pump drive belt, alternator and timing belt
Toothed timing belt — removal, inspection and installation
Checking the alternator drive belt tension
Rocker arms, rocker shafts and camshaft
Camshaft — check
Valve clearance adjustment
Cylinder head and valves (12-valve engines)
Cylinder head — check
Valves — check
Valve spring — check
Valve stem guide — check
Valve seat — check and installation
Sump and oil pump
Oil pan — removal and installation
Oil pump — check and assembly
Connecting rod and piston group
Piston rings — check
Connecting rod bearings — check
Compression rings — installation
Oil scraper ring — installation
Connecting rod bearing cap — installation
Installing connecting rod bearings
Crankshaft, flywheel and drive plate
Crankshaft — installation
Flywheel — Installation
Crankshaft main bearing shells — installation
Cylinder block — design description
Cylinder block — check and repair
Tightening torques for elements and parts of 4G1 engines
4G1 engines since 1995
Engine specifications and data
Toothed timing belt — design description
Toothed timing belt — check
Toothed Timing Belt — Installation
Intake and exhaust manifolds
Rocker arms, rocker shafts and camshaft
Camshaft — check and installation
Camshaft bearing caps — installation
Rocker arms and rocker axles — installation
Valve clearance adjustment
Cylinder head and valves
Cylinder head — check
Valves — check
Valve spring — check
Valve stem guide — check
Valve seat — inspection, processing and replacement
Valve Stem Guide Replacement
Connecting rod and piston — design description
Piston rings — check
Connecting rod bearings — check
Crankshaft and cylinder block
Cylinder block — check
Main bearing shells — installation
Main bearing caps — installation
Oil pump and sump — design description
Oil pump and sump — check
Tightening torques for elements and parts of 4G1 engines
Changes in the design of 4G1 engines since 2001
Changes in the design of the intake and exhaust manifold since 2001
Repair of 4G9 engines
Technical data and characteristics of 4G9 engines
Toothed timing belt — design description
Toothed timing belt — check
Intake and exhaust manifolds
Rocker arms and camshaft
Checking the camshaft
Cylinder head and valves
Cylinder head — check
Valves — wear check
Valve springs — check
Valve seat — check
Valve stem guide — check and replace
Valve seat replacement and processing
Sump and oil pump — design description
Oil pump check
Connecting rod and piston group — design description
Compression rings — installation
Oil scraper ring — installation
Piston and connecting rod — installation
Piston ring clearance check
Crankshaft, cylinder block, flywheel and drive plate
Installing the crankshaft bearings
Checking the block of cylinders
Tightening torques for elements and parts of 4G9 engines
Changes in the design of 4G1 engines since 2001
Cooling system
Coolant pump and pipes (4G1 since 1995)
Coolant pump (4G9)
Technical Data for Cooling System Maintenance
Thermostat — design description
Thermostat — check and installation
Coolant Pump — Design Description
Radiator of the cooling system — design description
Checking the Radiator Fan Drive
Reduced exhaust gas toxicity
Supply and emission control systems (4G1 since 1995)
Fuel system and emission control for SOHC engines (4G9)
Exhaust emission control system for 4G1 and 4G9 engines
Engine ventilation system
Checking the crankcase ventilation valve
Gasoline vapor recovery system
Checking the purge air management system
Checking the purge solenoid valve
Exhaust gas recirculation system
Checking the exhaust gas recirculation system of the 4G1 engine
Checking the exhaust gas recirculation system of the 4G9 engine
Exhaust gas recirculation valve test
Throttle cable and accelerator pedal
Emission control system since 2001
Engine electrical equipment
Generator and elements of the ignition system (4G1 since 1995)
Alternator and ignition system (4G9)
Generator — removal and installation, disassembly and assembly
Generator — Checking Elements
Starter — design description
Adjustment of a backlash of a gear wheel of a drive of a starter
Checking the starting force of the starter traction relay
Check of the traction relay of a starter
Checking the starter freewheel mechanism
Check of a reverse motion of the traction relay of a starter
Checking the starter manifold
Checking the electrical conductivity of the starter field winding
Checking the starter armature
4G1 engine ignition system
4G9 engine ignition system
Checking the ignition coils of the 4G1 engine
4G1 Motor Power Transistor Test
Checking the ignition coil with a 4G9 engine power transistor
Checking the resistance of the high voltage wire
4G1 engine ignition distributor
Camshaft position sensor and crankshaft angle sensor
Engine knock sensor 4G9
Changes in the design of the ignition system since 2001
Injection system MPI
Technical and service data of the MPI injection system
Diagnostic codes and data to check for failed items
Checking the engine control unit
Checking resistance and continuity between ECM terminals
Idle speed sensor and throttle position sensor adjustment
Setting the idle speed
Fuel pressure check
Checking the electrical conductivity of the control relay and fuel pump relay
Checking the intake air temperature sensor
Checking the coolant temperature sensor
Throttle position sensor
Checking the idle speed sensor
Fuel injector test
Carburetors
Aisan 28/32 carburetor — design description
Cold Gas Heater — Check
Disassembly and assembly of the carburetor type «A» and «B»
Dismantling and assembly of the carburetor type «C» and «D»
Carburetor with variable diffuser diameter (VV)
Dismantling a carburetor with a variable diffuser diameter
Installation of a carburetor with a variable diffuser diameter
Technical data of electronic carburetor
Fuel pump — design description
Electronic carburetor — design description
Transmission
Clutch and drive shafts
General clutch information
Checking and adjusting the clutch pedal
Clutch pedal — design description
Clutch master cylinder — design description
Clutch hydraulic drive — design description
Clutch test
Clutch Slave Cylinder — Design Description
Clutch technical data from 1996
Removal and installation of clutch since 1996
Clutch slave cylinder since 1996
Tightening torques for clutch elements and parts
Wheel drive — design description
Front and rear wheel hub
Wheel Drive Axle — Design Description
Manual gearbox F4M21/F5M21
Manual transmissions F4M21/22, F5M21/22, W5M31
Choice of shims
5th Gear Synchronizer — Design Description
Synchronizer 5th gear — check
Transmission input shaft — design description
Transmission input shaft — disassembly
Transmission input shaft — check
Transmission Input Shaft — Assembly
Intermediate shaft — design description
Intermediate shaft — disassembly, inspection and assembly
Output shaft — description and removal
Gearbox output shaft W5M31
Differential — design description
Differential — disassembly and assembly
Center differential (for all-wheel drive vehicles with manual transmission W5M31)
Intermediate housing for all-wheel drive vehicles with differential lock
Manual transmission shift forks — design description
Speedometer driven gear
Clutch housing — design description
Transfer case — design description
Transfer case — assembly
Extension housing — design description
Driving and driven bevel gear
Tightening torques for manual transmission elements and parts
Manual gearbox F4M41
Manual transmission F4M41 — design description
Disassembly and assembly of manual transmission
Input shaft — design description
Input shaft — disassembly and assembly
Output shaft — design description
Output shaft — disassembly and assembly
Speedometer gear — design description
Gear Lever — Design Description
Gearshift Mechanism — Design Description
Clutch housing — design description
Differential — design description
Tightening torques for manual transmission elements and parts
Automatic gearbox F4A21
Automatic transmission F4A21/22/23
Disassembly of the automatic transmission
Checking the automatic transmission
Assembling the automatic transmission
Oil pump — design description
Front Clutch — Design Description
Rear clutch — design description
End Coupling — Design Description
Planetary gear — design description
Planetary gear — disassembly and assembly
Differential — design description
Tightening torques for automatic transmission elements and parts
Automatic gearbox F4A41
Automatic transmissions F4A41/42-1/42-2/51
Disassembly of the automatic transmission
Assembling the automatic transmission
Underdrive clutch and input shaft
Output shaft — design description
Transfer case drive gear
Valve block shown — design description
Tightening torques for automatic transmission elements and parts
Chassis and running gear
Car suspension
Front wheel suspension design
Checking and adjusting the angles of the front wheels
Front shock absorber strut — design description
Lower arm front suspension — design description
Rear suspension — design description
Checking and adjusting the rear wheel alignment
Rear control arm and wishbones
Steering
General steering information
Steering wheel clearance check
Steering wheel and steering shaft — design description
Power Steering — Design Description
Power steering — disassembly and assembly
Power steering — adjustment
Power Steering Pump — Design Description
Steering Lines — Design Description
Brake system
General information and characteristics of the brake system
Checking and adjusting the brake pedal
Checking the brake light switch
Functional test of the brake booster valve
Checking and replacing the brake pads of the front brake mechanisms
Checking the front brake disc
Checking the rear wheel brakes
Brake pedal — design description
Master brake cylinder and vacuum booster
Checking and adjusting the clearance between the primary piston and the push rod
Front wheel disc brake
Drum brake mechanism of the rear wheel
Brake booster valve
Scheme of the parking brake system
Check of a course of the lever of a drive of parking brake system
Check of the switch of a signal bulb of a drive of a parking brake
Parking brake system drive lever
Parking brake system drive cables
Anti-lock braking system ABS — general description
Check of tension on plugs of a socket of the block of management ABS
Checking the resistance between the wiring connector terminals on the harness side
Checking the output voltage of the wheel speed sensor
Checking the ABS Solenoid Valves
ABS hydraulic control unit
ABS electronic control unit
Body
Exterior (external elements)
Front bumper — design description
Rear bumper — design description
Car hood — design description
Car trunk lid — design description
Front fender liner
Front door and its interior trim
Rear door and its interior lining
Basic dimensions for checking the relative position of body points
Electrical equipment
Equipment and devices
Dashboard technical data
Checking the speedometer
Checking the tachometer
Checking the fuel level sensor
Checking the resistance of the fuel gauge
Checking the resistance of the coolant temperature gauge
Headlight adjustment
Headlight and front turn signal
Checking the multifunction switch
Rear combination lamp
Rheostat — description and verification
Emergency light alarm switch
The engine control unit
Technical characteristics of the heating and air conditioning system
Checking the air conditioning compressor control unit
Heating control unit and air conditioner switch
Heater and Heater Radiator
Electrical circuits
How to read and use electrical diagrams
General car wiring diagram
Car engine compartment wiring with 4G92 engine
Instrument panel wiring
4G13 engine ignition system
4G92 engine ignition system
Engine start system
Battery Charging System
Fuel injection system MPI engine 4G13
Fuel injection system MPI engine 4G92
Diagram of a 4-speed automatic transmission
Diagram of anti-lock braking system ABS
Immobilizer circuit
Scheme of the interior heater
Air conditioner diagram
Headlights (with DRL on)
Dimensional and room lighting lamps (hatchback, with daytime running lights)
Dimensional and room lighting lamps (hatchback, no daytime running lights)
Dimensional and room lighting lamps (sedan, with daytime running lights)
Headlight leveler (hatchback)
Headlight leveler (sedan)
Direction indicators and alarms
Measuring instruments and pointers
Windshield wipers and washers
Central lock scheme
Мицубиси Lancer 3 and 5 (1984-1992)
General information
Maintenance
Car wash
Care of painted surfaces
Preservation of the bottom and cavities
Seat upholstery care
Help when starting the engine
Towing a car
Car tilting
Repair tool
Colt/Lancer Service Plan
Maintenance work
Engine and exhaust system
Engine oil change
External inspection of oil leaks
Checking the oil level
Checking the coolant level
Coolant replacement
Checking the tightness of the cooling system
Checking the frost resistance of the coolant
Replacing spark plugs / checking electrical connections
Cleaning / replacing the air filter
Removing water from the diesel engine fuel filter / Replacing the fuel filter
Checking/replacing the V-belt. Tensioning / replacing the toothed belt
Exterior muffler inspection
Checking the lambda probe
Gearbox / Wheel drive
External inspection of the tightness of the gearbox
Gearbox: checking the oil level
Gearbox: oil change
Automatic transmission: checking the oil level
Automatic transmission: oil change
Differential gearbox: checking the oil level
Checking the rubber cuffs of the drive shafts
Differential gearbox: oil change
Checking the Clutch Fluid Level
Brakes / wheels / tires
Checking the brake fluid level
Checking the thickness of the brake pads
Checking the pipeline of the brake system
Checking the handbrake
Brake Fluid Replacement
Tire pressure check
Tire Profile Check
Checking the tire nipple
Steering / front wheel drive
Checking the anthers of the hinges of the steering tips and ball joints
Steering wheel play check
Checking the Fluid Level in the Power Steering System
Electrical equipment
Battery check
External inspection of seat belts
Power unit
Engine repair
COLT/LANCER engines
The most important technical data of engines
Gasoline engine — device
Removal and installation of the petrol engine
Adjusting the tension of the toothed belt of a gasoline engine
Removal and installation of a gear belt of the petrol engine
Gasoline engine cylinder head — device
Removal and installation of a head of cylinders of the petrol engine / replacement of a laying of a head of cylinders
Removal and installation of a camshaft of a gasoline engine
Diesel engine — device
Diesel engine timing gear — device
Timing Belt Tension Adjustment — Diesel Engine
Removal and installation of a gear belt of the diesel engine
Removal and installation of valves — all engines
Checking Valve Directions — All Engines
Lapping of diesel engine valve seats
Cylinder Head Valve Seat Rework / Valve Rework — All Engines
Checking/Adjusting Valve Clearances — All Engines
Checking the diesel valve clearance compensator
Compression check — all engines
Alternator V-Belt — Gasoline Engine
Alternator V-Belt — Diesel Engine
Servo pump V-belt (all engines)
A/C Compressor V-Belt (All Engines)
Checking V-Belt Tension — All Engines
Engine Troubleshooting
Lubrication system
Engine oil contamination
Dilution of engine oil on a gasoline engine
Engine oil viscosity
Universal oil
Engine oil application range/viscosity grades
Easy-stroke oil (synthetic)
Engine oil specification
Oil consumption
Engine lubrication circuit
Sump / oil pump / oil filter
Removal and installation of the oil pan
Oil pressure check
Checking the oil pressure switch
Diagnosis of malfunctions of the lubrication circuit
Cooling system
Gasoline engine cooling circuit — device
Cooling circuit
Antifreeze — general information
Coolant replacement
Removal and installation, thermostat check
Radiator — device
Removal and installation of a radiator
Checking the tightness of the cooling system
Checking, removing and installing the fan motor
Checking the Radiator Fan Relay
Checking the thermal switch
Check, removal and installation of the gauge of temperature of a cooling liquid
Removal and installation of the pump of a cooling liquid
Diagnosis of malfunctions of the cooling system
Ignition system
Ignition system — general information
Precautions when working with the ignition system
Ignition distributor — device
Checking the ignition coil
Checking the ignition wires
Replacing breaker contacts
Checking/adjusting the closing angle
Checking / setting the ignition timing
Removal and installation of the distributor of ignition
Spark plugs — general information
Recommended Spark Plug Parameters for COLT / LANCER
Ignition table
Diagnostics of malfunctions of system of ignition
Fuel system
Fuel Tank/Fuel Gauge — Device
Ensuring cleanliness when working with the fuel system
Fuel level sensor
Removal and installation, check of the fuel pump
Air filter
Removal and installation of the air filter
Gas cable — device
Throttle cable adjustment
Carburetor
Carburetor adjustment
Fuel supply problems
Conventional carburetor — device
FBC electronic carburetor — device
Checking / adjusting idle speed / CO content
Removal and installation of a conventional carburetor
Removal and installation of the FBC carburetor
Checking / adjusting cold start automatics
Checking the Fuel Shutoff Valve
Checking the electrical heating of the inlet pipe
Technical data of carburetors
Carburetor Troubleshooting
Fuel injection
Fuel injection device
MPI Fuel Injector (Multi Position Injection)
Safety instructions for working on the fuel injection system
Relieve pressure in the fuel system
Checking idle speed
Fault memory polling
Injector Fault Codes
Checking fuel injection device sensors — air mass meter
Intake air temperature sensor — check
Air pressure sensor — check
Coolant temperature sensor — check
Throttle position sensor — check
Idle speed switch — check
Installer motor position sensor — check
TDC sensor — check
Crankshaft position sensor — check
Vehicle speed sensor — check
Power steering pressure switch — check
Checking the control relay
Fuel pump check
Diagnostics of malfunctions of the fuel injection device
Diesel power system
Working principle of diesel engine
Preheat device
Checking glow plugs
Removal and installation of glow plugs
Fuel supply
Checking and replacing the fuel shut-off valve
Checking / adjusting the idle speed
Injection system — device
High pressure fuel pump (TNVD)
Removal and installation of nozzles
Checking / adjusting the start of fuel supply by the injection pump
Winter operation
Diagnosis of malfunctions of the diesel engine power system
Exhaust system
Exhaust system — general information
Gasoline engine exhaust system
Diesel engine exhaust system
COLT/LANCERII Engine Silencers (Jan 1984 to Aug 1988)
Removal and installation of the muffler
Removal and installation of a lambda probe
Turbocharger
Operation of the Variable Catalyst
Operation of vehicles with catalysts
Transmission
Clutch
Clutch — device
Removal and installation / clutch check
Removal and installation of release bearing
Checking/Adjusting the Clutch Pedal Free Play
Removal and installation of the clutch cable
Hydraulic clutch — device
Removal of air from the hydraulic clutch
Clutch Troubleshooting
Car gearbox
Gearbox — device
Removal and installation of a transmission
Gear shift actuator — device
Gear Lever Adjustment
Automatic transmission — general information
Automatic transmission throttle cable adjustment
Adjustment of the switch of blocking of blocking of start of automatic transmission
Chassis and running gear
Front suspension
Front suspension — device
Removal and installation of a forward rack
A-pillar — device
Disassembly of the front strut / removal and installation of shock absorber / coil spring
Shock Absorber Inspection / Disposal
Cross arm — device
Removal and installation of the transverse lever / Replacement of the cuff of the ball joint
Removal and installation of the stabilizer bar
Drive shafts — device
Removal and installation of a power shaft
Checking / disassembling the drive shaft / Replacing the cuffs
Wheel bearings — device
Rear suspension
Rear suspension — device
Spring rack
Removal and installation of a back spring rack
Removal and installation of shock absorber / coil spring
Disassembly of the rear spring strut / Removal and installation of shock absorber / coil spring
Rear wheel bearings
Removal and installation of rear wheel bearings
Removal and installation of the rear wheel hub / brake drum
Checking the wheel bearings
Steering
Steering wheel / steering column — device
Steering gear
Removal and installation of a steering wheel
Removal and installation of a steering tip
Removal and installation of cuffs of a steering
Power steering — device
Check of tightness of system of a steering
Removing air from the steering system
Steering Wheel Vibration / Car Front Unbalance Correction
Wheel alignment
Adjustment and reference values of wheel alignment angles
Brake system
Brake system — general information
Front wheel brakes — device
Removal and installation of brake shoes of forward wheels
Checking the thickness of the brake discs
Removal and installation of brake shoes of disk brakes of back wheels
Removal and installation of a brake caliper
Checking the hydraulic booster
Rear wheel drum brake — device
Removal and installation of brake pads / brake drums of the rear wheels
Removal and installation of working cylinders of brakes
Brake fluid
Removal of air from the brake system
Replacement of brake pipes / brake hoses
Stoplight switch/brake pedal height adjustment
Hand brake — device
Handbrake adjustment
ABS device
Brake system technical data
Diagnostics of malfunctions of the brake system
Wheels and tires
Wheels and tires
Wheel and tire sizes
Designation of rims
Tire designations
Wheel replacement
Tire care rules
Wheel balancing
Anti-skid chains
Spare wheel
Increased tire wear
Tire Fault Diagnosis
Body and interior
Exterior (external elements)
Body — general information
COLT/LANCER Body Options
Removal and installation of a forward bumper
Removal and installation of a back bumper
Removal and installation of a radiator grille
Removal and installation of a lateral molding
Removal and installation of front fenders
Removal and installation/adjustment of the hood of the engine compartment
Removal and installation/adjustment of the tailgate
Removal and installation of facing of a catchment compartment
Removal and installation / adjustment of doors
Removal and installation of a covering of a door
Removal and installation / adjustment of glass of a door window / power window
Removal and installation of the door handle / door lock
Car coloring
Elimination of damage from stone strikes
Body straightening / repair of rusty holes
Preparing for painting
Coloring
Interior (internal elements)
Removal and installation of a covering of a ceiling
Removal and installation of the middle console (cars of release up to 8.88)
Removal and installation of the center console (cars from 9.88)
Removal and installation of the dashboard / dashboard lining (cars of production up to 8.88)
Removal and installation of the dashboard / dashboard lining (vehicles from 9.88)
Removal and installation of an external mirror
Removal and installation of front seats
Removal and installation of the rear seat
Heating system
Heater — general information
Heater Fan / Heater Unit
Check / removal and installation of the fan / ballast resistances (cars of production up to 8.88)
Checking / removing and installing the fan / ballast resistors (vehicles from 9.88)
Removing and installing/adjusting heater rods
Removing and installing outlet air nozzles
Diagnosis of heater malfunctions
Electrical equipment
Equipment and devices
Search for failures of electrical equipment
Checking switches
Relay test
Checking the wiper motor
Checking the turn signal breaker
Stoplight test
Checking the rear window heater
Disconnecting and connecting connectors in MITSUBISHI
Replacing fuses
Lighting system — general information
Lamp table
Replacing outdoor lamps
Replacing interior lamps
Removal and installation of headlights
Headlight adjustment
Removal and installation of a back lantern
Devices — general information
Removal and installation of the dashboard / Replacement of incandescent lamps
Removal and installation / dismantling of the switch of indexes of turns / screen wiper
Removal and installation of the ignition lock / steering wheel lock
Removal and installation of the switch of the alarm system / the switch of back foggy lanterns
Removal and installation of loudspeakers / radio receiver
Removing and installing whip antenna
Wiper blade rubber replacement
Removing and installing / adjusting windshield washer nozzles
Removal and installation of the wiper motor
Windshield washer
Diagnostics of wiper malfunctions
Power devices
Removing and installing the battery
Battery check
Battery self-discharge
Accumulator charging
Battery storage
Battery troubleshooting
Generator — general information
Safety Precautions When Working on the Generator
Alternator voltage test
Removal and installation of the generator
Generator Disassembly / Carbon Brush Replacement
Diagnostics of malfunctions of the generator
Starter — general information
Checking / replacing the starter relay
Starter Troubleshooting
Electrical circuits
Use of electrical diagrams
Designations of electrical elements
Relay location
Distribution of electrical circuits
Current circuit of the ignition system
Battery charge current circuit
Preheat current circuit
The current circuit of a conventional carburetor
Electronic Carburetor Current Circuit
Current circuit of the MPI-SOHC system
Current circuit of the MPI-DOHC system
Current circuit of the air conditioner
3-speed automatic transmission current circuit
Current circuit of 4-speed automatic transmission with electronic control
Headlight current circuit
Headlight Range Control Current Circuit
Current circuit for rear lights, parking lights and license plate lighting (hatchback)
Current circuit for interior and luggage compartment lighting (Lancer hatchback, sedan)
Current circuit for direction indicators and alarms
Brake light current circuit
Reversing lamp current circuit
Horn current circuit
Warning Lamp Current Circuit
Current circuit for rear lights, parking lights and license plate lighting (saloon)
Current circuit rear fog lamps
Current circuit for interior and luggage compartment lighting (Colt hatchback)
Current circuit of instruments and control lamps
Power Window Current Circuit (Lancer Hatchback, Sedan)
Current circuit of the central locking device
Power Window Current Circuit (Colt Hatchback)
Heater current circuit
Air conditioner current circuit (conventional carburetor «M / T», FBC, MPI-8, OHC «MT-2WD»)
Air conditioner current circuit (diesel engine)
Windshield wiper and washer current circuit
The current circuit of the screen wiper and rear window washer
Current circuit of the headlight washer
Heated rear window current circuit
Current circuit of the electric drive of an external mirror
Audio circuit
Clock current circuit
Cigarette lighter current circuit
Roof window (sunroof) current circuit
Seat heating current circuit
Current circuit of the anti-lock brake system
Мицубиси Lancer 9 (2000-2007, petrol)
General information
User manual
Vehicle identification
Abbreviations and conventions
General Repair Instructions
Basic car parameters
Installation points for the stops of the garage jack and the legs of the lift
General description
Door lock
Anti-theft system (sedan)
Odometer and odometers
Fuel quantity indicator
Coolant temperature gauge
Car clock
Instrument cluster indicators
Car power windows
Light signaling on the car
Headlamp leveling system
Car flare
Car bonnet
Trunk lid (sedan)
Tailgate (station wagon)
Filler neck hatch
Wiper and washer controls
Steering wheel adjustment
Mirror management
Rear window defroster (sedan) or tailgate glass (station wagon)
Car seats
Seat belts
Safety Precautions for Vehicles Equipped with SRS
Car sunroof
Heating and air conditioning control
Radio — highlights of operation
Connector for connecting additional equipment (station wagon)
Car cigarette lighter
Anti-lock braking system (ABS)
Driving a car with automatic transmission
Driving a car with a CVT
Driving a car with a manual transmission
Driving Tips for Various Conditions
Towing a car
Engine starting
Starting with a booster battery
Engine malfunctions while driving
Spare wheel, jack and tools
Poddomkrachivanie car
Wheel replacement
Replacing with «dokatka»
Tire Recommendations
Tire pressure and condition check
Tire change
Features of the operation of aluminum wheels
Replacing wheel disks
Brake pad wear indicators
Catalytic converter and exhaust system
Checking and replacing fuses
Lamp replacement
Maintenance
Service Intervals
Rules for performing work in the engine compartment
Checking the condition of the engine oil
Engine oil change
Oil filter replacement
Checking the air filter
Checking the coolant
Coolant replacement
Fuel filter replacement
Checking the condition of the battery
Checking and cleaning spark plugs
Checking high voltage wires (MPI motor)
Checking the ignition timing
Checking the idle speed
Checking the high idle speed when the air conditioner is turned on
Check of structure of the fulfilled gases on an idling mode
Compression test
Intake Manifold Vacuum Check
Checking and adjusting the drive belts of mounted units
Checking the condition of the timing belt
Checking the brake fluid level
Checking the fluid level in the reservoir of the power steering system
Transfer case oil level check (4WD models)
Transfer case oil change (4WD models)
Checking the condition and level of the working fluid in the variator or automatic transmission
Replacing the working fluid in the variator or automatic transmission
Cleaning the pipelines of the cooler of the working fluid of the variator or automatic transmission
Checking the Oil Level in the Rear Differential Case (4WD Models)
Changing the oil in the rear differential case (4WD models)
Checking the washer fluid level
Refueling the air conditioning system
Cabin filter replacement
Additional checks
Power unit
Repair of MPI engines
Catalog numbers of original spare parts
General information about engines
Checking and adjusting valve clearances
Replacing the timing belt (4G15 engine)
Replacing the timing belt (4G93 engine)
Replacement of oil seals
Replacing the cylinder head gasket
Complete engine
Repair of GDI engines
General information about GDI engines
Checking hydraulic lifters
Replacing the timing belt (4G15 engine)
Replacing the timing belt (4G93 engine)
Replacement of oil seals
Replacing the cylinder head gasket
Complete engine
Engine overhaul
Rocker shafts and camshaft (MPI engines)
Rocker arms and camshafts (GDI engines)
Cylinder head and valves
Piston and connecting rod
Cylinder block, crankshaft and torque converter drive plate
Engine support
Gearbox support
Central longitudinal beam and power unit supports
Cross beam front suspension
Cooling and lubrication system
General information about the cooling system
Vehicle checks and adjustments
Thermostat assembly
Coolant pump
Hoses and pipes of the cooling system
Radiator and cooling fan
General information of the lubrication system
Sensors and valves
Oil pan
Oil pump housing
MPI fuel injection system
General rules for working with the electronic control system
Diagnostics of the fuel injection system
Periodic maintenance
Checking the components of the fuel injection system (MPI)
Checking fuel injection system components with an oscilloscope
Car injector
Throttle body
Electronic engine control unit
Fuel tank
Accelerator pedal
GDI fuel injection system
General information about GDI engines
Periodic maintenance
Diagnostics of the fuel injection system
Checking the components of the GDI fuel injection system
Checking fuel injection system components with an oscilloscope
Removal and installation of components of system of injection of fuel GDI
Electronic engine control unit
Fuel tank
Accelerator pedal and accelerator pedal position sensor
Intake and exhaust system
General information about the emission control system
Forced crankcase ventilation system
Evaporative Emission System
Exhaust gas recirculation system
Catalytic converter
Air filter
Intake manifold
An exhaust manifold
Exhaust pipes, muffler and catalytic converter
Starting and charging system
General information about the ignition system
Candles and ignition coils
Ignition sensors
General information about the launch system
Checks and adjustments
Start starter
General information about the charge system
Maintenance Precautions
Generator Output Voltage Drop Test
Checking the output current of the generator
Checking the regulated voltage
Car generator
Checking the generator output voltage waveform on a motor tester (oscilloscope)
Transmission
Automatic gearbox
General information about automatic transmission
Automatic transmission diagnostics
Checking mechanical transmission systems
Checking the automatic transmission control system
Automatic transmission control cable
Automatic transmission selector
Ignition lock system and automatic transmission selector lock system
Gearbox assembly
Variator (CVT)
General information about the variator
CVT Diagnostics
Checking the mechanical systems of the variator
Checking the CVT control system
CVT control cable
CVT selector
Ignition Lock System and CVT Selector Lock System
Variator assembly
Drive shafts and gearbox
Transfer box assy
Cardan shaft
Checking the axial clearance of the front wheel hub
Front wheel hub
Drive shafts
Drive Shaft Disassembly and Assembly (2WD Models)
Preliminary checks
Rear wheel hub (2WD)
Rear gear
Chassis and running gear
Front suspension
Checking and adjusting the angles of the front wheels
Front suspension strut
Lower arm front suspension
Stabilizer bar
Toe adjustment lever, upper and lower arms
Trailing arm
Rear suspension
Checking and adjusting the rear wheel alignment
Checking the protective covers of ball joints
Rear suspension strut
Stabilizer bar
Subframe (4WD models)
Steering
Steering checks and adjustments
Steering wheel
Steering column
Steering gear
Power steering pump
Power steering hydraulic hoses
Brake system
Checking and adjusting the brake pedal
Checking the operation of the vacuum brake booster
Checking the operation of the check valve of the vacuum brake booster
Bleeding the brake system
Checking the brake fluid level sensor
Checking disc brakes
Checking the rear drum brakes
Brake pedal
Brake Master Cylinder and Vacuum Brake Booster
Front disc brakes
Rear drum brakes
General information about anti-lock braking system (ABS)
ABS Diagnostics
Checking the operation of the ABS system
ABS control unit assy
Wheel speed sensor
Deceleration sensor
Parking brake cable
Parking brake
Parking brake lever
Body and interior
Doors, locks and windows
Body checks and adjustments
Additional anti-roll bar (wagon modifications from 05.2001)
Car bonnet
Car fender
Fuel tank filler cap
Windshield
Luggage compartment fixed side window (station wagon)
Rear window (sedan)
Rear door glass (station wagon)
Side door assy
Side door trim and waterproof film
Side door glass and power window
Side door lock and handle
Guide groove and side door seal
Trunk lid (sedan)
Tailgate (station wagon)
Rear door trim and waterproof film (wagon)
Rear door lock and handle (station wagon)
Sunroof
Central locking remote control system
Exterior (external elements)
Front bumper
Rear bumper
Radiator grille
Additional outdoor elements
Linings and moldings
Windshield wiper and washer
Rear window wiper and washer (saloon)
Rear door glass wiper and washer (station wagon)
Side rear view mirror
Additional side rearview mirror
Interior (internal elements)
Dashboard
Center console
A-pillar trim
Ceiling finish
Interior rear view mirror
Inner curtain (wagon)
Front seat
Backseat
Front seat belt with pretensioner
Rear seat safety belts
Electrical equipment
Heater and air conditioner
Maintenance and Repair Safety Precautions
Troubleshooting
Basic Checks
Work with the air conditioning system
Air conditioner control panel assy
The block of a heater and the electrofan of a heater assy
Electric motor of the heater fan and servo valve for selecting the air intake mode
Evaporator assembly
Compressor and accessory drive belt
Condenser and condenser fan motor
Air conditioning piping
Air ducts of the ventilation system
Differences for air conditioner with automatic pickling
Security system SRS
General information about the passive safety system (SRS)
Maintenance Safety Precautions
Troubleshooting
Maintenance of the SRS system
SRS electronic control unit
Airbag modules and coiled wire
Seat belt with pretensioner
Equipment and devices
Egnition lock
Checking meters and indicators on a car
Instrument cluster
Outdoor Lighting
Sound signal
Car cigarette lighter
Connector for connecting additional equipment
Steering column combination switch
Car clock
Car audio system
Mitsubishi Multi Communication System (MMCS)
Outdoor temperature sensor
Rear window heater
Mitsubishi Multiplex System (SWS)
Location of connectors in the engine compartment
Wiring diagrams (saloon)
Explanations for electrical equipment diagrams
Mounting blocks
Power supply system
Engine start system
Ignition system
Charging system
Engine management system
Sound signal
Electric fan control system
Car clock
CVT control system
Cigarette lighter and ashtray light
Automatic transmission control system
Floor lighting
Stop lights
Car headlights
Front position, rear position, license plate lamps and light warning buzzer
Interior lighting, luggage compartment lighting and ignition switch lighting
Direction indicators and alarms
Reversing lights and position warning buzzer
Meters and pointers
Instrument cluster indicators
Central locking
Air conditioning with manual control
Air conditioning with automatic control
Windshield wiper and washer
Rear window cleaner and washer
Side rear-view mirrors with electric drive
Rear window defroster and side mirror defrosters
Car audio system
Mitsubishi Multi Communication System (MMCS)
Buzzer warning about the key left in the ignition
Anti-Lock Braking System (ABS)
Supplemental Restraint System (SRS)
Electric sunroof
Additional connector
Wiring diagrams (wagon)
Power supply system
Engine start system
Ignition system
Charging system
Engine management system
Electric fan control system
CVT control system
Sound signal
Stop lights
Car headlights
Front position, rear position, license plate lamps and light warning buzzer
Buzzer warning about the key left in the ignition
Front fog lights
Interior lighting, luggage compartment lighting and ignition switch lighting
Direction indicators and alarms
Reversing lights and position warning buzzer
Meters and pointers
Cigarette lighter and ashtray light
Instrument cluster indicators
Power windows with electric drive
Central locking
Air conditioning with manual control
Air conditioning with automatic control
Windshield wiper and washer
Rear door glass cleaner and washer
Rear door glass defroster and side mirror defrosters
Side rear-view mirrors with electric drive
Power front seats
Additional connector for front fog lights
Car clock
Car audio system
Mitsubishi Multi Communication System (MMCS)
Anti-Lock Braking System (ABS)
Supplemental Restraint System (SRS)
Electric sunroof
Connector for connecting additional equipment
Мицубиси Galant 6 and 7 (1987-1998)
General information
Introduction to guide
Vehicle identification numbers
Purchase of spare parts
Vehicle maintenance technology
Necessary tools and equipment of the workplace
Poddomkrachivanie car
Towing a car
Starting the engine from an auxiliary power source
Automotive chemicals, cleaners, sealants
Diagnostics of malfunctions of nodes and systems of the car
User manual
Vehicle Specifications
Keys and door/trunk locks
Bonnet — opening and closing
Power window control
Top hatch
Anti-theft system
Egnition lock
Front seat adjustment
Backseat
Head restraint adjustment
Electric heated front seats
Seat belts
Supplemental Security System (SRS)
Danger of carbon monoxide (CO) poisoning
Instrument panel and controls
Control lamps and indicators
Meters and pointers
Left combination stalk (exterior lighting and signaling devices)
Headlight lens washers
Headlight tilt adjuster
Right combined stalk (windshield wipers and washers)
Emergency light alarm switch
Heated rear window/outside mirror switch
Fog light switch
Dashboard illumination dimmer
Interior lighting
Heating, ventilation and air conditioning system
Audio system — radio, tape recorder, CD player
Sun visors
Cigarette lighter and ashtrays
Digital clock
Glove boxes
Luggage compartment equipment
Driving and operation
Basic Precautions When Driving a Vehicle
Breaking in a new car
Refueling a car
Transportation of goods in a car
Engine starting
Features of driving a car with a manual transmission
Features of driving a car with automatic transmission
Speed control system (tempostat)
Vehicle braking
Car parking
Tips for driving in adverse weather conditions
Features of driving in adverse road conditions
Tire grip on the road surface
Trailer towing
Maintenance
Location of components in the engine compartment
Car maintenance schedule
Maintenance Specifications
General information about settings and adjustments
Checking fluid levels
Checking the condition of tires and their inflation pressure
Changing the engine oil and oil filter
Checking, servicing and charging the battery
Checking the Condition of the Cooling System Components
Check of a condition and replacement of the hoses located in an impellent compartment
Checking the condition and replacing the wiper blades
Wheel rotation
Checking the Condition of Suspension and Steering Components
Lubrication of chassis components
Replacement of ATF automatic transmission and final drive differential
Checking the condition of the brake lines
Checking the condition / maintenance of disc brakes
Check of a condition of protective covers of power shafts
Checking and adjusting valve clearances — Mirage only
Replacing the air cleaner element
Maintenance of the cooling system
Fuel filter replacement
Checking and replacing the valve of the controlled crankcase ventilation (PCV) system
Checking the condition and replacing spark plugs
Checking the condition, adjusting the tension and replacing the drive belts
Check of a condition of components of system of release of the fulfilled gases
Replacement of transmission oil manual transmission
Transfer Case Grease Change — Galant All Wheel Drive Only
Relubrication of the rear differential — only all-wheel drive Galant
Check of a condition / service of drum brake mechanisms
Check of serviceability of functioning of a parking brake
Check of serviceability of functioning of the vacuum amplifier of brakes
Checking the condition of the seat belts
Check of a condition and replacement of components of system of ignition
Checking / adjusting the ignition timing
Check of a condition of components of system of catching of fuel evaporations
Checking the status of power system components
Checking the condition and replacing the timing belt
Power unit
Dismantling the engine
Engine Specifications
Removal and installation of the engine
Removal and installation of a cover of a head of cylinders
Removing and installing valve drive assemblies
Removal and installation of the thermostat
Removal and installation of the inlet pipeline
Removal and installation of a final collector
Removal and installation of a turbocharger
Removal and installation of a radiator of system of cooling (all models)
Removal and installation of the engine cooling fan
Removal and installation of the water pump
Removal and installation of a head of cylinders
Removal and installation of the pallet crankcase of the engine
Removal and installation of the oil pump
Removal and installation of a damper of torsional fluctuations of a cranked shaft
Removing and installing timing cover and timing belt
Replacing the front crankshaft oil seal
Removal and installation of camshafts and valve lifters
Removal and installation of a balancing shaft
Replacement of a back epiploon of a cranked shaft
Removal and installation of the flywheel / drive plate
Engine overhaul
General information about the overhaul
Checking the compression pressure in the engine cylinders
Oil pressure check
Alternative options for engine reconditioning schemes
Useful tips for engine reconditioning
Preparing for a major overhaul
The procedure for disassembling the engine in preparation for its overhaul
Restorative repair of the cylinder head
Restorative repair of the cylinder block
Trial run and running-in of the engine after overhaul
Cooling and heating
Engine cooling and heating systems
Cooling and Heating Specifications
Antifreeze — general information
Check of serviceability of functioning and the thermostat
Checking the status of the cooling fan
Removal and installation of a radiator of system of cooling
Checking the condition of the water pump
Removal and installation of the water pump
Checking and replacing the sensor unit of the coolant temperature meter
Replacing the electric motor of the heater fan drive
Removal and installation of the heater heat exchanger
Inspection and maintenance of heating and air conditioning systems
Removing and installing the heater and air conditioner control panel, adjusting the drive cables
Power and exhaust systems
General information about power and exhaust systems
Power and Exhaust Specifications
Depressurizing the supply system
Removal and installation of the throttle body
Removal and installation of the fuel line and injection injectors
Check of a condition and replacement of fuel lines and their union connections
Check of serviceability of functioning of injectors
Removal and installation of the fuel pressure regulator
Removal and installation of the safety valve of a fuel tank
Removal and installation of the fuel tank
Cleaning and repairing the fuel tank — general information
Fuel pump test, fuel pressure measurement
Removal and installation of the fuel pump / fuel flow sensor
Exhaust system — general information and check
Engine electrical equipment
General information about the electrical equipment of the engine
Engine Electrical Specifications
Removing and installing the battery
Checking the condition and replacing the battery wires
Ignition system — general information and precautions
Checking and adjusting the ignition system
Checking the condition and replacing the ignition coil
Removal and installation of the key transistor (ignition module)
Removal and installation of the ignition distributor (with non-contact ignition system)
Ignition order
Charging System — General Information and Precautions
Checking the state of the charge system
Check, removal and installation of the generator
Starting System — General Information and Precautions
Check of serviceability of a starter and a chain of start
Removal and installation of a starter
Engine management systems
Engine management systems — design description
Engine Management Specifications
Controlled crankcase ventilation (PCV) system — information, check and replacement of components
EVAP System — Information, Inspection and Component Replacement
Exhaust Gas Recirculation (EGR) System — Information, Inspection and Component Replacement
On-board diagnostics (OBD) system — the principle of operation and fault codes
Control Module (ECM/PCM) Replacement
Information sensors and actuators
Catalytic converter — general information, condition check and replacement
Transmission
Mechanical gearbox
Manual Transmission Specifications
General information 5-speed manual transmission
Adjustment of a drive of a gear change
Removal and installation of the gauge-switch of lights of a backing
Removal and installation of a transmission
Major overhaul of manual transmission
Automatic gearbox
Automatic transmission specifications
General information and principle of operation
AT failure diagnostics — general information
Adjustments made without removing the vehicle from the vehicle
Removal, installation and adjustment of the start enable sensor-switch
Removal and installation of automatic transmission
Overhaul of automatic transmission
Clutch
Clutch and transmission line specifications
Clutch — general information and checking the condition of the components
Removing, checking and installing clutch assembly components
Removing, checking and installing the release bearing and clutch release fork
Checking the condition and replacing the guide bearing
Clutch pedal adjustment
Clutch cable adjustment, cable assembly removal and installation (Mirage models)
Removal and installation of the clutch master cylinder
Removal and installation of the clutch slave cylinder
Removal of air from the hydraulic path of the clutch release drive
Drive shafts and transfer case
General information about the transfer case
Replacing the rear oil seal of the transfer case
Removal and installation of the transfer case lever
Removal and installation of power shafts
Drive Shaft Joints — General Information and Service
Checking the condition of the transmission line
Removal and installation of cardan shaft
Replacing the universal joint
Cardan shaft balancing
Removal and installation of the assembly of the central bearing of the cardan shaft
Removal and installation of rear axle shafts (AWD Galant models up to 1993)
Removal and installation of the hub axle of the rear axle, wheel bearing and oil seal
Replacing the rear differential drive gear oil seal
Removal and installation of rear differential housing (AWD Galant models through 1993)
Chassis and running gear
Brake system
General information about the brake system
Brake Specifications
Replacement of the gauge switch of stoplights
Removal and installation of the main brake cylinder
Foot brake pedal adjustment
Check of serviceability and tightness, removal and installation of the vacuum amplifier of brakes
Removal and installation of the valve regulator
Removal and installation of brake lines
Bleeding the brake system
Disc brakes — general information
Assessment of the condition of the brake pads
Replacing disc brake pads
Removal and installation of brake calipers
Reconditioning of disc brake caliper
Removal, condition check and installation of a brake disk
Drum brakes — general information
Removal, installation and check of a condition of a brake drum
Checking the condition of the brake shoes
Removal and installation of brake shoes
Adjustment of drum brakes
Removal, refurbishment and installation of wheel cylinders
Removing and installing the parking brake cable (s)
Parking brake adjustment
Removing and installing parking brake friction shoes (with disc brakes)
Anti-Lock Brake System (ABS) — Information, Diagnostics and Fault Codes
Removal and installation of the hydraulic modulator
Removal and installation of the ABS control unit
Removal and installation of wheel sensors
Removal and installation of acceleration sensors (G-sensors)
Replacing wheel sensor rotors
Car suspension
Suspension and steering — design description
Suspension and steering specifications
Removal and installation of racks and coil springs of the front suspension
Restorative repair of rack assemblies of the front suspension
Checking the condition of the upper ball joints of the front suspension (Galant 1994-1998)
Removal and installation of the upper arms of the front suspension (Galant 1994-1998)
Checking the condition of the lower ball bearings of the front suspension
Removal and installation of lower front suspension arms
Removal and installation of the front anti-roll bar
Removal and installation of steering knuckles and hub assemblies with wheel bearings (front suspension)
Removal and installation of rear racks
Restorative repair of rack-mount assemblies of the rear suspension
Removal and installation of the upper control arms of the rear suspension
Removal and installation of the lower control arms of the rear suspension
Removal and installation of trailing arms of a back suspension bracket
Removal and installation of the rear anti-roll bar
Wheel bearing adjustment
Removal and installation of hub assemblies
Removal and installation of wheel studs
Wheels and tires — general information
Wheel alignment
Steering
Removal and installation of a steering wheel
Removal and installation of the steering column combined switch
Removal and installation of the switch of management of screen wipers
Removal and installation of the cylinder of the lock of ignition
Removal and installation of the ignition switch
Removal and installation of drafts of a steering drive
Replacement of protective covers of assembly of the steering mechanism
Removal and installation of the steering mechanism with a manual drive
Removal and installation of the hydraulically strengthened steering mechanism
Removal and installation of the steering pump
Removing air from the hydraulic path of the power steering system
Body and interior
Exterior (external elements)
General information about the car body
Tightening torques for threaded connections
Car body and underbody care
Repair of minor damage to body panels
Repair of seriously damaged body panels
Removal, installation and adjustment of position of a cowl
Replacing the radio antenna
Removal and installation of front fenders
Interior (internal elements)
Care of vinyl trim elements
Upholstery and carpet care
Removal and installation of the instrument panel
Removal and installation of the center console
Removal and installation of panels of an internal upholstery of doors
Replacing the interior rear-view mirror
Removal and installation of seats
Removal and installation of the seat drive electric motor
Doors, locks and windows
Servicing car hinges and locks
Windshield and other fixed glass replacement
Removal, installation and adjustment of position of lateral doors
Removing, installing and adjusting the position of the luggage compartment lid (Sedan models)
Removing, installing and adjusting the position of the tailgate (Hatchback and Station wagon models)
Removal and installation of door rear-view mirrors
Removal and installation of the external handle of a door and elements of a drive of a latch of the lock
Removal and installation of the side door lock cylinder
Removal and installation of the cylinder of the lock of a door of a back / cover of a luggage compartment
Removal and installation of the tailgate handle
Removal and installation of a door glass and a regulator of a window regulator
Electrical equipment
Equipment and devices
General information about on-board electrical equipment
Onboard Electrical Specifications
Search for the causes of electrical equipment failures
Electrical connectors — general information
Fuses, fuse links and circuit breakers
Relay — general information and function check
Checking and replacing the turn signal / alarm breaker
Removal and installation of switches
Removal and installation of block headlights of sealed type
Adjusting the direction of the optical axes of the headlights
Replacing light bulbs
Removal and installation of a combination of devices
Replacing Instrument Cluster Gauges
Speed control system (tempostat) — information and diagnostics
Supplementary Restraint System (SRS) — Information and Precautions
Removing and installing radio / CD player
Removing and installing the CD changer
Removing and installing loudspeakers
Removal and installation of levers of screen wipers
Removal and installation of the wiper motor drive
Wiring diagrams Galant
Wiring diagrams — general information
Designations of elements on the diagrams and colors of electrical wiring
Engine Management System (Galant 2.0L SOHC 1990-1992)
Engine Management System (Galant 2.0L SOHC 1993)
Engine Management System (Galant 2.0L DOHC 1990)
Engine Management System (Galant 2.0L DOHC 1991-1993)
Engine Management System (Galant 2.4L SOHC 1994)
Engine Management System (Galant 2.4L DOHC 1994)
Engine management system (Galant 2.4 l 1996-2000)
Launch system (Galant/Mirage 1990-1995)
Charging system (Galant 1990-1993)
Cooling fan (Galant 1990-1993)
Headlight wiring diagram (Galant 1990-1993)
Taillights/parking light (Galant 1990-1993)
Reversing lights, brake lights, horn (Galant 1990-1993)
Direction indicators (Galant 1990-1993)
Power windows (Galant 1990-1993)
Power windows with ETACS (Galant 1990-1993)
Wipers/washers (Galant 1990-1993)
Wipers/washers with ETACS (Galant 1990-1993)
Single lock (Galant 1990-1993)
Single lock with ETACS (Galant 1990-1993)
Starting system (Galant 1996-2000)
Charge system (Galant 1994-2000)
Headlight wiring diagram (Galant 1994-2000)
Rear lights (Galant 1994-2000)
Brake lights, reversing lights, horn (Galant 1994-2000)
Direction indicators (Galant 1994-2000)
Power windows (Galant 1994-2000)
Wipers/washers (Galant 1994-2000)
Single lock with ETACS (Galant 1994)
Single Lock (Galant 1994-2000)
Air conditioner (Galant 2.4 l. 2000 release)
Air conditioner (Galant 3.0 l. 2000 release)
Anti-Lock Braking System (ABS) (Galant 2000)
Anti-theft alarm (Galant 2000 release)
Immobilizer (Galant 2000 release)
Processor data lines. Diagnostic socket (Galant 2000)
Trip computer (Galant 2000 release)
Tempostat wiring diagram (Galant 2000)
Rear window heater (Galant 2000 release)
Dashboard (Galant 2000)
Dashboard illumination (Galant 2000 release)
Mirror drive (Galant 2000 release)
Seat control actuator (Galant 2000)
Sunroof Actuator (Galant 2000)
Warning system (Galant 2000 release)
Radio, for models with amplifier (Galant 2000 release)
Radio, for models without amplifier (Galant 2000 release)
Security System (SRS) (Galant 2000 release)
Wiring diagrams Mirage
Engine management system (Mirage 1.5 l 1993-1996)
Engine management system (Mirage 1.8 l 1993-1996)
Engine management system (Mirage 1.5 l 1997-2000)
Engine management system (Mirage 1.8 l 1997-2000)
Electrical equipment of the cooling system (Mirage 1993-1996)
Electric equipment of the cooling system (Mirage 1.5 l 1993)
Electrical equipment of the cooling system (Mirage 1.5 l 1994-1996)
Electric equipment of the cooling system (Mirage 1.8 l 1993)
Electric equipment of the cooling system (Mirage 1.8 l 1994-1996)
Headlight wiring diagram (Mirage 1993-1996)
Rear lights (Mirage 1993-1996)
Direction indicators (Mirage 1993-1996)
Brake lights, reversing lights, horn (Mirage 1993-1996)
Power windows (Mirage 1993-1996)
Wipers/washers (Mirage 1993-1996)
Single lock (Mirage 1993-1996)
Starter Wiring Diagram (Mirage 1997-2000)
Generator wiring diagram (Mirage 1997-2000)
Electrical equipment of the cooling system (Mirage 1997-2000)
Headlight wiring diagram (Mirage 1997-2000)
Taillights / parking lights (Mirage 1997-2000)
Direction indicators (Mirage 1997-2000)
Brake lights, reversing lights, horn (Mirage 1997-2000)
Power windows (Mirage 1997-2000)
Wipers/washers (Mirage 1997-2000)
Single Castle (Mirage 1997-2000)
Wiring diagrams Diamante
Engine Management System (Diamante 3.0L SOHC 1992-1993)
Engine Management System (Diamante 3.0L SOHC 1994-1995)
Engine Management System (Diamante 3.0L DOHC 1992-1993)
Engine Management System (Diamante 3.0L DOHC 1994-1995)
Engine management system (Diamante 3.5L 1996-2000)
Starter Wiring Diagram (Diamante 1992-2000)
Alternator Wiring Diagram (Diamante 1992-1995)
Electrical equipment of the cooling system (Diamante 1992-1993)
Electrical equipment of the cooling system (Diamante 1994-1995)
Headlight wiring diagram (Diamante 1992-1995)
Rear lights, reversing lights (Diamante 1992-1995)
Direction indicators (Diamante 1992-1995)
Stop lights, horn (Diamante 1992-2000)
Power windows (Diamante 1992-1995)
Wiper / washer (Diamante 1992-1995)
Single Castle (Diamante 1992-1993)
Single Castle (Diamante 1994-1995)
Electrical equipment of the cooling system (Diamante 1996-2000)
Rear lights (Diamante 1996-2000)
Direction indicators (Diamante 1996-2000)
Power windows (Diamante 1996-2000)
Single Castle (Diamante 1996-2000)
Headlight wiring diagram (Diamante 1994-1995)
Windscreen wiper/washer (Diamante 1996-2000)
Мицубиси L200 4 (2005-2014, diesel)
General information
User manual
General description of the car
Vehicle identification
Location of controls
Instrument cluster
Control and emergency indicator lights
Multi-mode display
Combined dipped and main beam switch
Headlight corrector
Turn signal stalk switch
Emergency light alarm switch
Fog lamp and lamp switches
Wiper and wiper switch
Heated rear window switch
Sound signal switch
Egnition lock
Car keys
Electronic immobilizer (anti-theft system that blocks the engine start)
Door lock remote control system
Central locking
Window regulators mechanical and electric
Electric sunroof
Sun shade
Rear view mirrors
Fuel tank filler plug
Parking (manual) brake
Steering column angle adjustment
Salon equipment
Ventilation, heating and air conditioning system
Audio system (radio and CD player)
Comfort elements in the car
Interior lighting
Technical characteristics of cars L200
Mounting dimensions (coordinates) of the attachment points of the hitch
Maintenance
General recommendations for maintenance work
Maintenance interval
Checking and adjusting the tension of the auxiliary drive belts
Checking and adjusting the tension of the V-belt drive of the air conditioning compressor
Checking the V-ribbed belt for the generator drive and steering pump
Inspection of the hoses of the lubrication system and the vacuum pump
Inspection of the air intake pipes
Toothed timing belts
Inspection of radiator pipes
Checking the coolant level
Coolant replacement
Checking and replacing the air filter element
Checking the brake fluid levels in the GTZ reservoir and in the clutch cylinder reservoir
Changing the brake fluid and removing air from the hydraulic brake drive
Checking the level and density of the battery electrolyte
Fuel filter replacement
Removal of air from fuel lines
Removing water from the fuel filter
Inspection of front and rear suspension components
Checking the condition of ball joints and anthers
Lubrication of universal joint shafts
Steering check
Checking the oil level in the manual transmission and transfer case (4WD)
Oil change in manual transmission and transfer case (4WD)
Checking the oil level in the crankcase of the front (4WD) and rear axle gearbox
Changing the oil in the crankcase of the front (4WD) and rear axle gearbox
Exhaust system check
Checking the free play of the brake pedal
Checking and adjusting the free play of the clutch pedal
Checking and adjusting the travel of the lever or pull rod of the parking brake
Tire wear and wheel alignment monitoring
Checking the front and rear wheel bearings
Check brake pads and brake discs for wear
Checking the thickness of the rear drum brake pads and the brake drum
Checking the condition of the fuel lines
Checking the fluid level in the automatic transmission
Fluid change in automatic transmission
Flushing the automatic transmission fluid cooling lines
Changing engine oil and oil filter
Valve clearance adjustment
Power unit
Diesel engine
General information about diesel engines
Distinctive features of the 4D56 D-DI engine from 4D56 and 4D56T
Conventions used in text and figures
Tightening torques for standard fasteners
Removal and installation of the power unit
Diesel engine specifications
Auxiliary drive belts and pulley
Toothed drive belts — design description
Removing the timing belt
Removal and installation of the injection pump pulley
Removal and installation of a belt «B» of a drive of balancing shafts
Removal and installation of balancer shaft pulleys
Timing Belt Tensioner
Timing belt installation
Removal and installation of a valvate cover
Removing the cylinder head
Installing the cylinder head gasket
Installing the cylinder head
Removal and installation of camshafts
Disassembly and assembly of the valve mechanism
Restoration of the geometric characteristics of the valve seat
Valve seat replacement
Valve Guide Replacement
Rocker assembly
Installing the exhaust camshaft assembly
Installing the exhaust camshaft bearing caps
Installation of an additional gear wheel of a camshaft of inlet valves
Installing the intake camshaft assembly
Installing the intake camshaft covers
Checking and adjusting camshafts and valves
Connecting rod and piston group — design description
Removing connecting rod caps
Extraction of the piston with a rod in gathering
Assembly of connecting rod, piston, pin, piston rings
Installation of oil scraper and compression rings
Checking piston rings
Piston and connecting rod assembly installation
Tightening the connecting rod cap nuts
Determining bearing clearance using a plastic gauge
Removal and installation of elements of the block of cylinders
Replacing the crankshaft seals
Lubrication system
Oil, pump, balancing mechanism and oil pan
Removal and installation of the oil pressure sensor
Removing the oil pan
Removal and installation of the flange screw of fastening of a gear wheel of a balancing shaft
Disassembly and assembly of the oil pump
Replacing the rear bearing of the right balancer shaft
Installing the driven and driving gears and the balance shaft seal
Installing crankshaft seals and front top cover
Oil pan installation
Heat exchanger installation
Oil filter installation
Inspection and testing of parts of the lubrication system
Fuel system
Fuel Supply System — Design Description
Removal and installation of the fuel tank
Disassembly and assembly of the receiving and measuring unit of the fuel tank
Removal and installation of elements of the fuel supply system
Replacing the fuel filter element
Glow plugs
Control system
Engine management system — design description
Electronic engine control unit (ECM)
Accelerator pedal position sensors (primary and backup)
Pressure sensor in TKVD
Temperature sensors
Air flow meter (by weight)
Crankshaft position sensor
Camshaft position sensor
EGR valve position sensor
Manifold absolute pressure sensor
Fuel filter pressure sensor (if equipped)
Other sensors and signaling devices
Fuel injectors
Fuel supply control valve to injection pump
Stepper motor of the exhaust gas recirculation valve servo
Control relays and indicators
Transmission
Clutch
Clutch specifications
Clutch Specifications
Removal and installation of a drive of switching off of coupling
Disassembly assembly of the clutch master cylinder
Installing the Master Cylinder Rod
Disassembly and assembly of the clutch mechanism (clutch)
Removing and installing the clutch release fork
Installing the release pad
Installing the clutch release mechanism
Procedure for dismantling the clutch slave cylinder
Mechanical gearbox
Manual 5-speed — description
The design of the R5MB1 manual transmission with all-wheel drive type Easy select
The design of the R5MB1 manual transmission with all-wheel drive type Super select
Manual transmission design R5MB1 (2WD)
Removal and installation of mechanical transmission
Disassembly and assembly of a manual transmission
Features of disassembly and assembly of manual transmission type (V5MB1-J-NE, NEG)
Transfer case
4WD Easy select drive system — description and principle of operation
Design and operation of the 2WD / 4WD shift mechanism
Drive system 4WD Super select — description and principle of operation
2WD/4WD Mode Switching Mechanism
Removal and installation of cardan shafts
Disassembly and assembly of cardan shafts
Easy select transfer case disassembly sequence
Super select transfer case disassembly sequence
Removing the shift rod
Adjustments before assembly
Installation of oil seals
Transfer case assembly sequence
Installation of limit switches — position sensors of parts of the transfer mechanism
Removal and installation of the drive gear transfer case Easy Select
Dismantling and assembly of the synchronizer of inclusion of the forward drive of a razdatki Super select
Dismantling and assembling the mechanism of the center differential of the transfer case Super select
Disassembly and assembly of the shift fork
Dismantling and assembling the output shaft of the drive of the rear place of the transfer case Easy select
Dismantling and assembling the output shaft of the rear axle drive of the Super select transfer case
Transfer case adjustment parameters
Front axle
Specifications and design description
Front wheel hub (2WD) — design description
Front wheel hub (4WD) — design description
Dismantling the brake disc of the front wheel
Front wheel bearing adjustment check
Drive shaft assembly — removal and installation
Drive shafts — disassembly and assembly
Disassembly and assembly of the CV joint
Inner shaft assembly
Differential housing and drive for disabling the right drive shaft from the differential
Disassembly and assembly of the mechanism for disconnecting the right drive shaft from the differential
Front axle differential, assy
Solenoid valve and vacuum hose
Removal and installation of front axle differential
Rear axle
Specifications and design description
Rear axle assembly
Removal and installation of semiaxes
Disassembly and assembly of the axle shaft
Rear axle differential lock (4WD)
Rear axle differential housing
Disassembly of the rear axle differential with a locking mechanism
Disassembly of the rear axle differential without a locking mechanism
Rear axle differential assembly without locking mechanism
Rear axle differential assembly with locking mechanism
Rear axle differential lock
Chassis and running gear
Car suspension
Specifications of wheels and tires
Front suspension description
Front wheel suspension for vehicles with rear wheel drive (2WD)
Front wheel suspension of vehicles with all-wheel drive (4WD)
Front Suspension Performance Specifications
Upper arm front suspension
Front suspension shock absorber — removal and installation
Front shock absorber strut
Lower arm front suspension
Stabilizer bar of the front suspension
Description of the design of the rear suspension
Dismantling and assembly of a suspension bracket of back wheels
Steering
General description of steering
Steering design elements
Control and adjustment parameters
Steering column — design description
Steering column shaft disassembly
Steering wheel — disassembly and assembly
Removal and installation of the steering gear assembly
Tie rod installation
Disassembly and assembly of the steering mechanism
Power steering oil pump
Power steering oil pump disassembly
Steering system hoses
Brake system
Checking the brake booster
Air release from master cylinder
Bleeding air from the brake line
Checking and adjusting the spring of the brake force regulator of the rear wheels (without ABS)
Checking the Rear Wheel Brake Pressure Control Valve by Weight (LSPV)
Checking and replacing the brake pads of the front brakes
Checking the Disc Brake Rotor
Checking the thickness of the brake disc
Checking the flatness of the front brake discs and adjusting
Checking the thickness of the rear brake pads and drums
Removing and installing the brake pedal
Checking the brake light switch
General description of the braking system
Brake Specifications
Brake system device
Removal and installation of the brake booster
Dismantling and assembly of the main brake cylinder
Removal and Installation of the TL dosing valve depending on the mass (LSPV) (without ABS)
Removal and. installation of front brake discs
Checking the braking force
Disassembly and assembly of the front disc brake
Removal and installation of a back drum brake
Dismantling and assembly of the working cylinder of a back drum brake
Anti-lock braking system (ABS) — design description
Wheel speed and acceleration sensor
Measurement of the output voltage of the wheel speed sensor
Removal and installation of wheel speed sensors
Checking wheel speed sensors
Removal and installation of the acceleration sensor
Checking the acceleration sensor
ABS warning indicator
ABS electronic-hydraulic unit
TJ pressure control by ABS
TJ pressure control by EBD system
Self-diagnosis and fault codes of the ABS system
Stability System
Sensors of the course stability system
Executive mechanisms of the system of exchange rate stability
The principle of operation of ASC and ATC systems
Safe Mode and Stability Diagnostics Functions
Acceleration and yaw sensor — removal and installation
Removal and installation of the steering wheel position sensor
Removal and installation of a pillow of safety of the forward passenger
Removal and installation of an airbag of the driver and a rotating joint
Body and interior
Exterior (external elements)
Elements of the car cabin in the SINGLE CAB modification
Elements of the cargo compartment of the car in the SINGLE CAB modification
Car frame elements in SINGLE CAB modification
Elements of the car cabin in the CLUB CAB modification
Elements of the cargo compartment of the car in the CLUB CAB modification
Elements of the car frame in the CLUB CAB modification
Elements of the car cabin in the DOUBLE CAB modification
Elements of the cargo compartment of the car in the modification DOUBLE CAB
Elements of the car frame in the DOUBLE CAB modification
Images of sections of the cabin elements of the DOUBLE CAB modification
Images of sections of elements of the cargo compartment modification DOUBLE CAB
Cabin and cargo compartment mounting scheme
Hood adjustment
Radiator grill — removal and installation
Scheme of installation of components of the front bumper and its fastening
Installation diagram of the rear bumper components and its fastening
Engine protection tray
Removal and installation of a forward wing
The scheme of fastening of the hatch of the filler neck
Side stand mounts
Scheme of elements of the front headlights
Headlight adjustment
Front fog lamp
Back light
Rear fog lamp
Interior (internal elements)
Scheme of elements of the instrument panel
Ceiling panel layout
Scheme of interior cladding panels
The layout of the clamps and latches on the cladding panels
Middle Control Panel Diagram
Doors, locks and windows
Trim panel, front door
Trim panel, rear door
Front door mounting scheme
Rear door mounting scheme
Diagram of front door locking elements
Diagram of rear door locking elements
Front door power windows
Rear door power windows
Rear window with power window
Hinged side of the body
Electrical equipment
Equipment and devices
Electronic control units (ECU)
Location of sensors associated with electronic control units (ECU)
Sensors and solenoid valves associated with control units (ECU)
Location of harnesses, connectors and ground connections
The location of the relay in the car and their purpose
Location of fuses and fuse links in the car and their purpose
Electrical circuits
Explanations for electrical equipment diagrams
Abbreviations and names found on the diagrams
Schematic diagrams of J/C intermediate connectors
General circuit diagram for switching on consumers
Scheme of the engine start system
Charging system diagram
Engine control system diagram
Glow plug control unit
Heating of the fuel supply line and crankcase ventilation pipe
Block headlight scheme
Headlight range adjuster
Clearance lighting, license plate light
Interior lighting and ignition lock illumination
Doorway lighting
Front fog lights
Rear fog lights
Headlight glass washer
Sound signal (klaxon)
Direction and emergency stop indicators
Stop signal circuit
Reversing lamp circuit
Diagram of electric windows
Central locking with remote control system
Cabin heater (stove)
Additional heating (PTC heater and heater idle up)
Windshield wiper and washer
Heated rear glass and exterior mirrors
Exterior mirrors, electrically adjustable and heated
Multi-Mode Display (RV-METER)
Multifunction display
Clock circuit diagram
Audio system (vehicle with RV or multifunction display)
Auxiliary audio connector (vehicle without RV and multifunction display)
Auxiliary Audio Jack (RV or Multifunction Display Vehicle)
Additional connector for navigation system
Seats with electrical adjustments
Sound signaling device (buzzer) of not fastened seat belt
Cigarette lighter and floor lighting
Additional socket (cigarette lighter)
Connector for an additional socket (cigarette lighter)
Additional connector (for trailer)
Seat heating circuit
Sliding sunroof diagram
Supplemental Restraint System (SRS)
ABS system (without ASC system)
ABS system (with ASC system)
Immobilizer system diagram
EASY SELECT 4WD transmission scheme
Transmission diagram «SUPER SELECT 4WD»
Rear differential lock system
Air conditioning with manual control
Air conditioning with automatic control
Door open alarm system
Мицубиси Outlander 1 (2003-2008)
General information
User manual
Vehicle appearance
Technical data and vehicle characteristics
Vehicle identification
Loading the roof rack
Car keys
Electronic immobilizer (engine blocking system)
Locking and unlocking the doors
Door lock remote control system
Bonnet — opening and closing
Rear (fifth) door
Control of electric windows
Sunroof and roof window
Governing bodies
Controls and instrumentation
Odometer «odometer / trip odometer»
Pointers on the instrument panel
Indicator and control lamps
Combined switch for lighting, headlights and direction indicators
Turn signal switch
Headlight range switch
Windshield wiper and washer switch
Windshield washer
Rear window wiper and washer switch
Alarm switch
Rear defroster switch
Front fog light switch
Rear fog light switch
Dashboard illumination rheostat
Sound signal switch
Salon equipment
Interior lamps
Local illumination lamps
Interior rear view mirror
Roof antenna
Sun visors
Cosmetic mirror
Business card pocket
Cigarette lighter in salon
Socket for connecting additional electrical appliances
Ashtrays in the saloon
Center console lower drawer
Coasters in salon
Personal storage box (driver's side)
Luggage compartment
Seat adjustment
Front seat
Electric heated seats
Backseat
Rear seat cushion
Seat head restraints — adjustment
Reclining the backs of the front seats
Seat belts
Three-point seat belt (with inertial locking mechanism)
Pre-tensioning system for seat belts
Child seat
Ventilation system deflectors
Air conditioning with manual control
Air conditioning with automatic control
Air purifier
Driving and maintenance
Vehicle break-in recommendations
Fuel selection
Trailer towing
Egnition lock
Steering wheel lock and unlock
Engine start
Manual Transmission
Four-speed automatic transmission INVECS-II Sport Mode
Control lamps automatic transmission
Automatic transmission selector lever positions (major notch)
Features of the automatic transmission
Parking brake
Steering wheel height adjustment
Tools and jack
Spare wheel
Wheel replacement
Wheel covers — removal and installation
Towing a car
Engine overheating
Starting the engine from an external source
Fuses
Replacement of lamps in headlights and lanterns
Power unit
Engine repair
Recommendations for the maintenance and repair of engines
Operations in the engine compartment
Periodic Maintenance Schedule
Periodic maintenance (operations in the engine compartment with a cold engine)
Warm engine operation
Specifications and engine specifications
Removal and installation of the engine assembly
Removal, check and installation of the oil pallet (2WD models)
Removal, check and installation of the oil pallet (4WD models)
Replacing the timing belt and balancer drive belt (4G64, 4G69)
Replacing the timing belt and balancer drive belt (4G63)
Removal and installation of camshaft seals (4G63)
Removal and installation of front and rear crankshaft oil seals (4G63)
Removal and installation of a head of the block of cylinders (4G64, 4G69)
Removal and installation of a head of the block of cylinders (4G63)
Removal, check and installation of the distributive mechanism
Removal and disassembly of the connecting rod and piston group
Assembly and installation of the connecting rod and piston group
Cylinder block, crankshaft and flywheel
Cylinder block — condition check
Assembly of cylinder block components
Cooling and lubrication system
Checking for Leaks in the Cooling System
Checking the opening pressure of the radiator cap valve
Coolant replacement
Checking the electronic unit of the electric fan
Checking the electric fan relay
Removal and installation of the thermostat
Removal and installation of the pump of a cooling liquid
Removal and installation of a water hose and a water pipe
Removal and installation of a radiator of system of cooling
Checking the sensor-switch for engine oil pressure
Removal and installation of the oil cooler
Fuel injection system (MPI)
General information about the power supply and fuel injection system
Diagnostics of the fuel injection system
Technical operations on the car
Removal and installation of nozzles
Removal and installation of the throttle body
Fuel control system
Evaporative Emission System
Exhaust Gas Recirculation (EGR)
Intake and exhaust systems — removal, inspection and installation
Transmission
Clutch
Recommended Precautions
Checking the level of the working fluid in the hydraulic clutch
Clutch test
Clutch pedal free play check
Description of the clutch design
Bleeding the hydraulic clutch
Possible clutch malfunctions, their causes and solutions
Removal and installation of the clutch pedal
Removal and installation of the hydraulic clutch
Disassembly and assembly of the clutch master cylinder
Removal and installation of clutch
Checking the clutch elements
Disassembly and assembly of the working cylinder of the hydraulic clutch
Mechanical gearbox
Checking the performance of the transmission in all ranges
Checking the oil level in the gearbox and transfer case (4WD)
Checking the oil level in a manual transmission
Checking the oil level in the transfer case (4WD)
Changing the oil in a manual transmission
Transfer case oil change (4WD)
Construction and description of mechanical transmission
Gears and shift lever
Differential and transmission oil
Removal and installation of the gear change drive
Automatic gearbox
Checking the selector lever
Checking the fluid level in an automatic transmission (cold engine)
Checking the fluid level in an automatic transmission (hot engine)
Fluid change in automatic transmission
Flushing the hydraulic line of the transmission heat exchanger
Precautions required when disassembling and assembling the automatic transmission
Use of sealant as gaskets
Checks of automatic transmission control components
Removal and installation of the selector lever assembly
Drive shafts and cardan
Checking the oil level in the front and rear axle differentials
Checking the anthers of the drive shafts for damage
Changing the oil in the front and rear axle differential
Removal and installation of the cardan shaft (4WD)
Checking the cardan shaft
Disassembly and assembly of the cardan shaft
Removal and installation of a shaft of a drive of a wheel assy
Chassis and running gear
Wheels and tires
Tire pressure check (including spare wheel)
Checking for uneven tire wear
Tire and wheel specifications
Possible malfunctions, their causes and remedies
Wheel balancing accuracy
Front suspension
Check vehicle suspension for damage and loose fasteners
Description and design of the front axle
Removal and installation of a nave of a forward wheel assy
Dismantling and assembly of a nave of a forward wheel assy
Specifications and check of the front suspension
Disassembly and assembly of the telescopic pole assembly
Removal and installation of the lower suspension arm
Rear suspension
Specifications and testing of the rear suspension
Removal and installation of suspension arms
Upper Arm/Control Rod Assembly Installation
Removal and installation of the trailing arm assembly
Removal and installation of the shock absorber assembly
Disassembly and assembly of the shock absorber strut
Steering
Steering Specifications
Possible malfunctions, their causes and remedies
Free play check and steering wheel angle check
Checking the moment of the start of turning the ball joint of the tie rod end
Checking the effort of turning the steering wheel when the vehicle is stationary
Checking the steering wheel self-return to the straight-ahead position
Checking the level of the working fluid in the system
Replacing the working fluid in the system
Removing air from the power steering system
Testing the hydraulic pump of the system for developed pressure
Checking the power steering pressure switch
Check of a protective cover of a spherical joint of a tip of steering draft
Checking the energy-absorbing mechanism of the steering column assembly
Removal and installation of a steering wheel
Removal and installation of a shaft of a steering column
Removal and installation of the hydraulic pump of the amplifier of a steering
Brake system
General information about the brake system
Possible malfunctions, their causes and remedies
Checking the level of working fluid in the hydraulic drive of the brakes
Checking the free and working strokes of the parking brake lever
Checking the play in the front wheel bearings
Checking for leaks in the tubes and hoses of the brake system
Checking the brake disc
Checking and adjusting the brake pedal
Checking the function of the non-return valve
Checking the operation of the rear brake pressure regulator
Checking the brake fluid level sensor
Parking brake specifications
Breaking in the brake pads of the parking brake
Removal and installation of the parking brake lever
Removal and installation of brake pads and drum mechanism
Removal and installation of the main brake cylinder and vacuum brake booster
Removal and installation of disc brakes
Disassembly and assembly of the disc brake
Disassembly and assembly of the rear drum brake
Checking and troubleshooting ABS
Removal and installation of the ABS hydraulic block
Removal and installation of sensors of frequency of rotation of a wheel
Body and interior
Exterior (external elements)
Features of the design of the car body
Removal and installation of a forward bumper
Disassembly and assembly of the front bumper
Removal and installation of a back bumper
Removal and installation of a radiator grille
Removal and installation of linings of wings
Removal and installation of moldings
Removal and installation of threshold molding
Removal and installation of a back spoiler
Removing and installing roof rack supports
Hood adjustment
Adjustment of the hatch of a jellied mouth of a fuel tank
Removal and installation of a cowl
Removal and installation of a lateral rear-view mirror
Doors, locks and windows
Removal and installation of a protective film of a frame of glass of a lateral door
Front and rear side door adjustment
Side door glass adjustment
Checking the stroke of the outside handle of the side door
Checking the current in the power window circuit
Removal and installation of a lateral door assy
Removal and installation of the lock and the side door handle
Removal and installation of a back door assy
Removal and installation of the lock and the handle of a back door
Removal and installation of the sunroof
Electrical equipment
Equipment and devices
Checking wiring harnesses
General information about onboard electrical equipment
Preliminary operations for checking electrical equipment
Periodic maintenance of electrical equipment
Maintenance operations for the heater and air conditioner
Adding refrigerant to the system using a charging bottle
Filling the air conditioning system with oil
Refrigerant Leak Repair Technique
Checking the power relay of the heater and air conditioner
Checking the operation of the heater system in the engine warm-up mode
Headlights and lighting
Removal and installation of a headlight
Removal and installation of the switch of the corrector of headlights
Removal and installation of front fog lights
Removal and installation of switches of forward antifog lamps and a back antifog lantern
Removal and installation of a back fog lamp
Removal and installation of lateral repeaters of turn
Removal and installation of the rear combination lamp
Removal and installation of the upper brake light
Removing and installing license plate lights
Removal and installation of the alarm switch
Removal and installation of the steering column combined switch
Power devices
Checking the condition of the battery and its terminals
General information about the power supply system
Checking the voltage drop on the wire of the generator with the battery
Checking the output current of the generator
Checking the regulated voltage
Removing voltage waveforms using an oscilloscope
Removal and installation of the generator
General information about the engine start system
Removal, check and installation of a starter
Ignition system
General information about the ignition system
Maintenance operations carried out directly on the vehicle
Removing high voltage waveforms using an oscilloscope
Examples of high voltage waveforms of a faulty ignition system
Checking the ignition coil relay
Removal and installation of ignition coils
Removal and installation of the camshaft position sensor
Removal and installation of the knock sensor
Removal and installation of the ignition switch
Checking the speedometer
Checking the tachometer
Checking the fuel level sensor
Electrical circuits
Location of wire harnesses, marking of wires and connectors
Starter wiring diagram
Wiring diagram of the ignition system
Charging system wiring diagram
Engine management system
Engine cooling system
Headlights
Paws of illumination of salon, illumination of the lock of ignition
Direction indicators and alarms
Diagram of the anti-lock braking system (ABS)
Мицубиси Pajero 1 and 2 (1982-1999)
General information
User manual
Dashboard and control devices
Car interior trim
Primary and secondary keys
Electronic door lock system
Replacing the remote control battery
Mechanically operated door locks
Fuel tank filler neck
Opening and closing the hood
Windows with electric glass drive
Sliding window
Car sunroof
Sunscreen in sunroof
Air volume and direction adjustment
Heater and air conditioner
Air conditioner switch
Interior heating
Heated windscreen and door windows
Replacing a damaged wheel
Towing a car
Identification numbers and information plates
Engine and transmission identification number
Engine compartment plates
Seats and seat belts
Front seat adjustment
Front seat adjustment
Front seat backrest adjustment
Front seat height adjustment
Seat back adjustment
Front seat armrest
Rear seat backrest adjustment
Third seat located in the luggage compartment
Rear seat armrest
Side parts of the rear seat back
Third seat (if provided)
Seat folding
Seat folding
Seat headrest adjustment
Seat belts — general information
Use of seat belts
Rear seat safety belt
Child seat — installation
Transportation of children — general information
Strapping on a pregnant woman
Maintenance and inspection of seat belts
Airbag — general information
Airbag warning light
Maintenance of the airbag system
Instruments and controls
Combination of instruments and indicators
Speedometer and odometer
Fuel level and coolant temperature sensor
Tachometer (engine speed)
Distance sensor
Oil pressure sensor
Inclinometer (vehicle tilt angle)
Voltmeter (battery voltage)
Electronic compass
Thermometer (temperature outside the car)
Signal lights and warning signals
Flashing headlights
Lever for turning on the direction indicators
Headlight washers
Hazard lamp switches
Dashboard lighting dimming knob
Rear window heater
Windscreen wiper
Windshield washers
Rear window washers and wipers
Interior lamp
Card Reading Lamps
Driving and operation
Driving a car — general information
Choice of fuel and additives
Ignition lock — general description
Anti-theft system — general information
Steering column lock
Engine starting
Automatic transmission
Manual Transmission
Shock absorber control
Parking brake
Brake pedal
Power brake system
Horn warning of brake pad wear
Anti-Lock Brake System (ABS)
Steering column height adjustment lever
Hydraulic Power Steering System
Rear view mirrors
Cruise control system
The location of the spare wheel, jack and tools in the car
Poddomkrachivanie car
Lamp replacement
The power of the lamps used
Headlights — lamp replacement and adjustment
Rear license plate lamps
Trunk light
Card Reading Lamps
Upper ceiling light
Top brake light
Remote lamp
Fuses — location and replacement
Maintenance
Service interval
Refueling tanks
Engine Air Filter Replacement
Fuel filter replacement
Crankcase ventilation spool (petrol engines)
Battery care
Drive belts — checking and adjusting tension
Coolant hoses
Checking the covers of CV joints
Air conditioner maintenance
Wiper blades — replacement
Wheels and tires — checking and rearranging
Recommended fuels, fluids and lubricants
Checking the engine oil level
Changing engine oil and oil filter
Checking the oil level in a manual transmission
Changing the oil in a manual transmission
Fluid level in automatic transmission
Fluid change in automatic transmission
Changing the oil in the transfer case
Front and rear axle gearboxes
Oil change in gearboxes
Checking the coolant level
Coolant replacement
Checking the hydraulic fluid level of the brake and clutch
Power steering reservoir
Undercarriage lubrication
Lubrication of body elements
Spark plugs — removal and installation
Checking high voltage wires
Power unit
Gasoline engines
Engine maintenance and repair instructions
Engine diagnostics with a vacuum gauge
Checking compression in the engine cylinders — general information
Dismantling the power unit
Engine Overhaul — Alternatives
Checking compression in engine cylinders
Technical data of engines
Removal and installation of the engine 2.6 l
Removal and installation of the 12-valve engine 3.0 l
Removal and installation of the 24-valve engine 3.0 l
Removal and installation of the engine 3.5 l
Cylinder head cover — removal and installation
Rollers and rocker arms of the engine 2.0 l — removal and installation
Rollers and rocker arms of the engine 2.6 l — removal and installation
Rollers and rocker arms of 2.4 l and 3.0 l engines — removal and installation
Intake manifold — removal and installation
Exhaust manifold — removal and installation
Turbocharger — general information, removal and installation
Cylinder head — removal and installation
Cylinder head — cleaning and checking
Valves and springs — removal, inspection and installation
Valve seats
Replacing guide bushings
Hydropushers — checking and removing air
Toothed belt and engine covers 2.0 l — removal and installation
Toothed belt and engine covers 2.4 l — removal and installation
Toothed belt and engine covers 3.0 l and 3.5 l — removal and installation
Chain and engine cover 2.6 l — removal and installation
Oil pan — removal and installation
Oil pump and silent rollers (vibration dampers)
Camshafts and supports — removal and installation
Checking the condition of the camshaft
Pistons and connecting rods — removal, inspection and installation
Piston pin replacement
Replacing connecting rod bearings
Plugs of channels of the block of cylinders
Rear crankshaft oil seal — removal and installation
Main bearings — removal, inspection and installation
Flywheel drive disc — removal and installation
The front pipe of the exhaust system — removal and installation
Exhaust system converter — removal and installation
Diesel engines
Cylinder head cover — removal and installation
Rollers and rocker arms of diesel engines — removal and installation
Combined Manifold (Turbo Diesel)
Turbocharger — general information
Cylinder head — removal and installation
Toothed belt and engine covers — removal and installation
Oil pump and silent rollers (vibration dampers)
Camshafts and supports — removal and installation
Removal and installation of the diesel engine
Diesel engine disassembly
Pistons and connecting rods — disassembly and inspection
Valves and rocker shafts — disassembly
Cylinder head and valves, rocker shafts and rocker arms
Cylinder head — check, assembly and installation
Cylinder compression check
Camshaft and gas distribution mechanism
Timing mechanism drive
Valve clearance adjustment
Toothed belt tension adjustment
Removing the lower toothed belt guard
Ignition system
Design and description of the ignition system
Ignition system adjustments
Checking the crankshaft rotation sensor
Ignition coil and additional resistor — check
Distributor cap and slider — replacement
Setting the ignition timing
Valve clearance adjustment
Adjustment of turns of idling and quality of a mix
Mixture Adjustment
Ignition distributor — removal and installation
Engine electrical equipment
Generator technical data
Removal and installation of the generator
Battery — removal and installation
Starter — removal and installation
Traction starter relay — removal and installation
Engine sensors — removal and installation
Cooling and lubrication system
Cooling system thermostat — removal, inspection and installation
Radiator — removal and installation
Oil cooler — removal and installation
Radiator fan — removal and installation
Coolant pump — removal and installation
Design and description of the cooling system
Checking the sensor for turning on the electric fan
Coolant replacement
Water pump — removal, inspection and installation
Oil pump — design, removal and assembly
Checking the oil pump thermostat
Power and exhaust system
Power system — general information
Removal of air from the power system
Removing water from the fuel filter
Replacing the fuel filter element
Removal and installation of injection pump
Idle adjustment
Checking the engine preheating system 4D56T
Checking the preheating control unit
Checking the glow plug relay
Turbocharger — removal, inspection and installation
Boost pressure check
Air-to-air cooler — removal and installation
Exhaust gas exhaust system — design
Locations of components and assemblies of the power system
Fuel system (gasoline)
Mechanical fuel pump — removal, inspection and installation
Carburetor — design description and verification
Removal and installation of the carburetor
Disassembly and assembly of the carburetor
Fuel Injection Parts
Fuel system decompression
Fuel pump — removal, inspection and installation
Throttle pipe — removal and installation
Accelerator cable adjustment
Nozzles — removal, inspection and installation
Pressure regulator — removal and installation
Tank pressure reducing valve
Fuel filter — removal and installation
Fuel system (diesel)
Fuel lines of the fuel system
Nozzles — removal, inspection and installation
Fuel pump (TNVD) — removal and installation
Setting the fuel injection timing
Idle speed adjustment
Fast idle adjustment
Glow plugs — removal and installation
Fuel tank — removal and installation
Transmission
Clutch
Clutch adjustment
Clutch pedal — removal and installation
Clutch release cable parts
Hydraulic clutch
Removal and installation of clutch
Clutch master cylinder — removal and installation
Clutch release slave cylinder — removal and installation
Removal of air from the hydraulic clutch
Mechanical gearbox
Mechanical transmission design
Gearbox control mechanism
Clutch Release Sensor (1990-98)
Gear lever (vehicle 4x4)
Reverse signal switch
Gearbox shank oil seal (or transfer case drive shaft)
Removal and installation of a transmission
Automatic gearbox
Automatic transmission design
Automatic transmission controls adjustments
Blocking switch — removal and installation
Interlock switch adjustment
Checking the adjustment of the transmission control cable
Transmission control mechanism — removal and installation
Transmission case shank oil seal
Removal and installation of transmission
Drive shafts and axles
Transfer case — design description
Front and rear oil seals — removal and installation
Front driveshaft and crosses — removal and installation
Replacing the front universal joint
Rear driveshaft and crosses — removal and installation
Replacing the rear universal joint
Front axle design
Hub with manual release
Hub with automatic release
Front axle shafts and front axle seals
Front axle gearbox — removal and installation
Disassembly and replacement of CV joints
Axles, bearings and seals of the rear gear
Adjustment of axial backlash of a semiaxis of the back bridge
Rear axle gearbox — removal and installation
Rear axle gearbox oil seal — removal and installation
Removal and installation of the rear axle
Chassis and running gear
Front suspension
Wheels — check and replacement
Torsion — removal and installation
Shock absorber — removal and installation
Upper ball joint
Lower ball joint — removal, inspection and installation
Stabilizer bar
Upper suspension arm — removal and installation
Lower control arm and bushing replacement
Swivel fist — removal and installation
Front wheel bearing — removal and installation
Wheel alignment
Rear suspension
Removal and installation of springs (1989-98)
Removal and installation of springs (1983-89)
Rear suspension shock absorbers — removal and installation
Rear stabilizer bar
Steering
Removal and installation of a wheel
Ignition lock — removal, inspection and installation
Steering lock — removal and installation
Steering column — removal and installation
Tie rods — removal and installation
Pendulum lever — removal and installation
Average steering draft — removal and installation
Side tie rods — removal and installation
Steering gear — removal and installation
Power steering pump — removal and installation
Removing air from the power steering
Brake system
Specifications of the brake system
Vacuum brake booster — removal, inspection and installation
Brake adjustment
The switch of a signal of braking — removal, installation and adjustment
Removing and installing the brake pedal
Brake master cylinder — removal and installation
Dosing valve — removal and installation
Rear brake pressure regulator (1992-98)
Hoses, tubes and control valve
Removal of air from a hydraulic drive of brakes
Front disc brake pads — removal and installation
Front brake caliper — removal and installation
Front brake disc — removal, inspection and installation
Rear brake drums — removal, inspection and installation
Replacing rear drum pads
Wheel cylinder rear drum brakes
Rear drum brake shield
Replacing the rear disc brake pads
Rear disc brake caliper
Rear brake disc — removal, inspection and installation
Parking brake cable adjustment (1983-91)
Handbrake cable — removal and installation
Handbrake lever — removal and installation
Hand brake pads — removal and installation
Anti-lock braking system (ABS) — general information
ABS hydraulic module — removal and installation
Overload sensor — removal and installation
Speed sensor — removal, inspection and installation
Body and interior
Exterior (external elements)
Body maintenance and repair
Repair of small scratches
Body dent repair
Repair holes for rust or dents
Body filling and painting
Repair of significant damage to the body
Removal and installation of a cowl
Hood adjustment
Rear compartment cover — removal and installation
Bumpers — removal and installation
Front facing grille
Exterior mirrors
Front antenna — removal and installation
Removal and installation of the wing
Body supports (attachment to chassis)
Spare wheel holder
Interior (internal elements)
Vinyl finish
Upholstery and rugs
Front panel and instrument panel — removal and installation
Auxiliary instrumentation and equipment panels, floor sections
Facing panels of salon
Upholstery of the ceiling — removal and installation
Interior rear-view mirror
Front seats — removal and installation
Rear seats and backrests
Seat belts — removal and installation
Doors, locks and windows
Hinges and locks — maintenance
Windscreen and fixed windows
Removal and installation of doors
Door adjustment
Car sunroof
Interior door panels
Door lock switch — removal and installation
Door glass and power window (cars 1983-91)
Door glass and power window (cars 1992-98)
Windshield — removal and installation
Rear glass — removal and installation
Electrical equipment
Equipment and devices
Onboard electrical equipment — general information
Fault detection in the electrical system
Voltage test
Short circuit detection
Checking the reliability of grounding
Continuity Check
Finding an open circuit
Fuses — general information
Burnt-out jumpers — general information
Circuit breakers — general information
SRS security system (airbags)
Radio and CD player
Front and rear speakers — removal and installation
Glass cleaners — replacement
Wiper motor and drive — removal and installation
Electric motor and windshield washer drive
Rear window cleaner and washer — removal and installation
Instrument panel / instrument cluster — removal and installation
Speedometer cable — replacement
Instrument panel printed circuit board
Multimeter — removal and installation
Wiper switches — removal and installation
Switch box (headlights, turn, glass cleaner)
Fusible Links — Location and Replacement
Fuses — location in vehicle
Location of protective devices for electrical circuits
Heater and air conditioner
Heater fan motor — removal and installation
Heater radiator — removal and installation
Heater control panel and blower switch
Air conditioning compressor — removal and installation
Air conditioner condenser — removal and installation
Auxiliary condenser and air conditioning fan
Air conditioner evaporator — removal and installation
Rear air conditioner evaporator — removal and installation
Air conditioner switch — removal and installation
Air conditioning control unit — removal and installation
Air conditioning line — general information
O-rings for refrigerant pipes
Cruise control
Checking the main switch
Steering column switch
Brake Light Switch — Check
Clutch release sensor (vehicles with manual transmission)
Automatic transmission interlock switch
Solenoid valve and actuator — removal, inspection and installation
Headlights and lighting
Headlights — removal and installation
Headlight bulb replacement
Headlight Beam Adjustment
Direction indicators and repeaters
Additional brake light lamp (1992-98)
Interior lighting devices
License plate light
Electrical circuits
Engine Electrical (1983)
Body electrical equipment (1983-1986, 1.6)
Engine electrical equipment (1984-1986)
Engine electrical equipment (1987-1988)
Body electrical equipment (1983-1987)
Electrical equipment of the engine 2.6 l (1989-1990)
Body electrical equipment (1988)
Body electrical equipment (1989-1990)
Electrical equipment of the engine 3.0 l (1989-1990)
3.0L engine management system (1991)
Body electrical equipment (1991)
3.0L 12-valve engine management system (1992-1993)
3.0L 24-valve engine management system (1992-1993)
Body electrical equipment (1992-1993)
Electrical equipment of the 12-valve engine 3.0 l (1994-1995)
Electrical equipment of the engine 3.5 l (1994-1998)
Body electrical equipment (1994-1998)
Diesel electrical equipment 2.3 l
Мицубиси Carisma (1995-2004)
General information
User manual
Car keys
Control points for locking and unlocking the vehicle
Electric windows
Sliding sunroof
Front seat adjustment
Instrumentation and controls
Switch for lighting, headlights and direction indicators
Headlight range control switch
Windscreen wiper and washer switch
Rear window wiper and washer switch (hatchback)
Headlight washer switch
Precautions when using glass cleaners and washers
Emergency light alarm switch
Rear defroster switch
Front fog light switch
Rear fog light switch
Illumination rheostat in instrument cluster
Sound signal switch
Interior lighting
Multifunction center display
Ignition switch (lock)
Manual Transmission
Automatic transmission
Steering wheel adjustment
Exterior mirrors
Traction Control (TCL)
Cruise control (system for maintaining a given vehicle speed)
Heater and air conditioner
Air conditioning with automatic control
Starting the engine from an external current source
Bleeding air from the fuel system (diesel engines only)
Removing water from the fuel fine filter (diesel engines only)
Fuses
Maintenance
Specifications and data
General information about maintenance
Engine oil
Engine oil change
Oil filter replacement
Automatic Transmission Fluid (ATF)
Cooling liquid
Accumulator battery
Brake fluid
Hydraulic Power Steering Fluid
Fluid for hydraulic clutch drive
Windshield washer fluid
Tire condition
Checking for Fluid Leaks and Hose Leaks
Wiper blades — removal and installation
Lamps for exterior and interior lighting
Wiring check
Power unit
Petrol engines 4G9
Specifications and data
Changes in 4G92 engines (model 6B) since 1997
Basic data for adjustments and control on 4G92 engines (model 6B)
Basic data for adjustments and monitoring
Checking and adjusting the tension of the alternator drive belt
Changes in 4G92-MP1 engines since 2001
Lubricants
Checking and adjusting the tension of the drive belt of the power steering pump and air conditioning compressor
Checking and adjusting valve clearances (SOHC)
Checking and adjusting the ignition timing (SOHC)
Checking and adjusting the ignition timing (DOHC)
Check of frequency of rotation of a cranked shaft of the engine idling
Checking the composition of the air-fuel mixture at idling speed
Compression test
Intake Manifold Vacuum Check
Valve clearance hydraulic compensators (DOHC)
Adjusting the tension of the timing belt of the SOHC engine
Crankshaft pulley — removal and installation
SOHC engine camshaft and camshaft oil seal
Camshafts and oil seals of DOHC engine camshafts
Camshafts and camshaft seals for GDI models
SOHC engine sump
DOHC engine oil pan
Crankshaft seals — removal and installation
SOHC Engine Cylinder Head Gasket
DOHC Engine Cylinder Head Gasket
Timing belt of the SOHC engine
The drive belt of the gas distribution mechanism of the DOHC heater
Removal and installation of SOHC engine assembly
Removal and installation of the DOHC engine assembly
Starting the engine after overhaul
Diesel engines FBQT
Specifications and data
Lubricants
Checking and adjusting the accessory drive belt (vehicles with air conditioning)
Checking and adjusting valve clearances
Checking and adjusting the fuel injection timing
Checking and adjusting the engine idling speed
Checking and adjusting the increased speed of the engine crankshaft idling during warming up
Compression test
Adjusting the belt tension of the gas distribution mechanism drive
Crankshaft pulley — removal and installation
Camshaft and camshaft oil seal
Engine oil pan — removal and installation
Engine oil cooler — removal and installation
Crankshaft seals — removal and installation
Intermediate shaft oil seal — removal and installation
Cylinder head gasket — removal and installation
Timing belt drive
Removal and installation of the engine assembly
Diesel engines F9Q
Specifications and data
Checking and adjusting valve clearances
Check of frequency of rotation of a cranked shaft of the engine idling
Compression test
Adjusting the belt tension of the gas distribution mechanism drive
Crankshaft pulley — removal and installation
Camshaft and camshaft oil seal
Engine oil pan — removal and installation
Crankshaft seals — removal and installation
Cylinder head gasket — removal and installation
Timing belt drive
Removal and installation of the engine assembly
Cooling system
Specifications and data
General information about the cooling system
Checking the tightness of the cooling system
Checking the opening pressure of the radiator cap valve
Coolant replacement
Thermostat — removal, inspection and installation
Water pump — removal and installation
Hoses and pipe of the cooling system — removal and installation
Radiator — removal, inspection and installation
Injection system (MPI)
Specifications and data
General information about the multiport injection system (MPI)
Self-diagnosis function
Engine Malfunction Indicator Lamp
Cleaning the throttle body
Throttle Closed Switch and Position Sensor (TPS) Adjustment for Non-TCL Vehicles
Adjustment of the sensor-switch of the closed position of the throttle valve and the sensor of the position of the accelerator pedal of cars with the TCL system
Throttle Lever Stop Screw Adjustment (Fixed SAS)
Adjustment of the basic speed of the crankshaft of the engine idling
Relieving pressure in the power system
Checking the operation of the fuel pump
Checking the air temperature sensor in the intake manifold
Checking the coolant temperature sensor
Throttle Position Sensor (TPS) Test
Checking the sensor-switch of the fully closed throttle position of cars without a TCL system
Checking the oxygen sensor
Nozzles — removal, inspection and installation
Throttle housing — removal and installation
Disassembly and assembly of the throttle assembly
Fuel tank — removal and installation
Fuel filter replacement
Fuel pump replacement
Injection system (GDI)
Technical data and specifications
General information about the direct fuel injection (GDI) system
Engine Malfunction Indicator Lamp («CHECK ENGINE»)
Relieving pressure in the power system
Checking the operation of the low pressure fuel pump
Cleaning the throttle body
Low fuel pressure measurement between low and high pressure fuel pumps
Measurement of fuel pressure in the line between the high pressure fuel pump and injectors
Checking the tightness of the power system
Throttle position sensor adjustment
Accelerator pedal position sensor adjustment
High pressure fuel pump — removal and installation
Nozzles — removal and installation
Throttle housing — removal and installation
Engine electrical equipment
Specifications and data
General information about the electrical equipment of the engine
Generator Output Voltage Drop Test
Checking the output current of the generator
Checking the voltage regulator
Generator — removal, check and installation
Starter — check and test
Direct Drive Starter — Disassembly, Inspection and Assembly
Reduction starter — disassembly, inspection and assembly
Ignition system — general description
Checking the ignition coil
Checking high voltage wires
Checking and cleaning spark plugs
SOHC engine ignition distributor — removal, inspection and installation
DOHC engine ignition distributor — removal and installation
DOHC camshaft and crankshaft position sensors
Knock sensor — removal and installation
Diesel engine preheating system
Transmission
Clutch
Specifications and data
General information about the clutch
Checking and adjusting the clutch pedal
Bleeding the hydraulic clutch
Clutch pedal — removal and installation
Checking the clutch release sensor
Hydraulic clutch drive for vehicles with gasoline engines
Hydraulic clutch drive for vehicles with diesel engines
Hydraulic clutch master cylinder for petrol engines
Clutch master cylinder for vehicles with F9Q engines
Checking the clutch disc
Mechanical gearbox
Specifications and data
General information about manual transmission
Checking the oil level in the manual transmission
Changing the oil in the gearbox
Checking the operation of the reverse gear lock mechanism
Replacing the speedometer cable
Gearshift mechanism — removal and installation
Gear shift lever — removal and installation
Disassembly and assembly of the gear lever
Removal and installation of a transmission
Gearbox repair
Automatic gearbox
Specifications and data
General information about automatic transmission
Checking the level of working fluid in the gearbox
Changing the working fluid
Oil filter replacement
Checking the starter lock mechanism
Checking the mechanism for blocking the switching of automatic transmission modes
Selector cable adjustment
Selector Switch and Control Cable Adjustment
Checking the solenoid valves
Checking the torque converter on a fully braked vehicle (Stall test)
Analysis of test results on a fully braked vehicle
Pressure regulation in the control system
Checking the selector lever
Replacing the speedometer cable
Automatic transmission control mechanism
Disassembly and assembly of the selector lever
Removal and installation of an automatic transmission in gathering
Chassis and running gear
Steering
Specifications and data
General information about steering
Steering wheel play check
Checking the moment to start rotation of the ball joint of the tie rod end
Checking the effort to turn the steering wheel on a stationary vehicle
Checking the independent return of the steering wheel to the middle position
Power steering fluid change
Removal of air from the hydraulic system of the power steering
Checking the pressure generated by the power steering pump
Checking the fluid pressure switch in the hydraulic system
Steering wheel and steering shaft — removal and installation
Steering shaft repair
Steering gear with hydraulic power steering
Total torque for turning the steering gear
Checking resistance to turning the tie rod end
Steering gear repair
Hydraulic Power Steering Pump
Power steering hydraulic hoses
Return hose / low pressure hose installation
Brake system
Specifications and data
General information about steering
Checking and adjusting the brake pedal
Checking the brake light switch
Checking the performance of the vacuum brake booster
Checking the performance of the check valve of the vacuum brake booster
Checking the operation of the rear brake pressure regulator
Checking the brake fluid level sensor
Removing air from the hydraulic brake drive
Checking and replacing the brake pads of the front disc brakes
Checking the thickness of the brake disc
Checking brake disc runout
Brake disc runout correction
Checking the thickness of the lining of the brake shoes of drum brakes
Brake pedal — removal and installation
Brake Master Cylinder and Vacuum Brake Booster
Repair of the main brake cylinder
Front disc brakes — removal and installation
Front disc brake caliper
Rear drum brakes — removal and installation
Working brake cylinder — removal, inspection and installation
Rear disc brakes — removal, inspection and installation
Rear Disc Brake Caliper Repair
Brake pads rear disc brake
Connecting the brake pipes to the pressure regulator
Anti-Lock Braking System
Checking and erasing ABS fault codes
Resistance between pins of the ABS connector on the harness side
Starting the engine with a fully discharged battery
Hydraulic block — removal and installation
Wheel speed sensor — removal, inspection and installation
Wheel Speed Sensor Insulation Test
Checking the stroke of the parking brake lever
Check of the switch of a control lamp of a parking brake
Parking brake lever — removal and installation
Parking brake cable — removal and installation
Front suspension and shafts
Specifications and data
General information about the front suspension
Front wheel hub — removal, inspection and installation
Drive shaft — removal and installation
Drive shaft repair
Checking and adjusting the angles of the front wheels
A forward rack in gathering — removal, check and installation
Front suspension strut repair
Lower arm front suspension — removal, inspection and installation
Replacing the lower arm rear bushing on vehicles with SOHC engines
Anti-roll bar — removal and installation
Replacement of a protective cover of a spherical joint of a rack of the stabilizer of cross-section stability
Rear suspension
Specifications and data
General information about the rear suspension
Rear wheel hub — removal, inspection and installation
Checking and adjusting the rear wheel alignment
Corrective, upper and lower rear suspension arms
Replacing the bushing of the lower arm
Rear suspension trailing arm — removal, inspection and installation
Rear pillar — removal, inspection and installation
C-pillar repair
Anti-roll bar — removal, inspection and installation
Body and interior
Exterior (external elements)
Body technical data
General information about the car body
Repair of minor body damage
Repair of significant damage to the body
Hood — removal and installation
Front fender — removal and installation
Fuel tank filler neck hatch
Front bumper — removal and installation
Front bumper repair
Rear bumper — removal and installation
Windshield wiper and washer — removal and installation
Rear window cleaner and washer — removal and installation
Headlight washer — removal and installation
External rear-view mirrors — removal and installation
Interior (internal elements)
Instrument panel — removal and installation
Disassembly and assembly of the instrument panel
Center console — removal and installation
Front seats — removal and installation
Disassembly and assembly of the front seats
Rear seat — removal and installation
Seat belt — removal and installation
Doors, locks and windows
Replacing the windshield and fixed windows
Door installation position adjustment
Adjustment in the event of malfunctions in the power window mechanism
Checking the safety mechanism of the power window regulator
Doors — removal, inspection and installation
Door upholstery — removal and installation
Door glass and power window
Rear fixed side window
Lock and door handle — removal and installation
Rear door assembly — removal and installation
Tailgate upholstery — removal
Rear door lock — removal and installation
Trunk lid — removal and installation
Trunk lid lock — removal and installation
Sunroof — removal and installation
Sunroof repair
Air conditioner
Specifications and data
General information about the air conditioning system
Safety precautions when working with the air conditioning system
Troubleshooting
Noises generated during the operation of the air conditioning compressor
Checking the refrigerant level through the sight glass
Checking the electromagnetic clutch of the air conditioning compressor
Checking the receiver/dryer
Working with pipes, hoses and their connections
Heater control panel and manual air conditioner switch
Panel and electronic control unit for air conditioning with automatic control
Electric motors for controlling air dampers of air conditioners with automatic control
Heater and heater radiator — removal and installation
Heater fan and resistor — removal and installation
Air ducts of the ventilation system — removal and installation
Air purification filter — check and replacement
Cleaning the collector and ionizer
Photocell — removal, inspection and installation
Heater coolant temperature sensor
Topping up the air conditioning system from a bottle when the refrigerant level is low
Electrical equipment
Equipment and devices
Specifications and data
General information about on-board electrical equipment
Electrical Circuits — Finding Faults
Battery — care and charging
Ignition switch and immobilizer
Identification code (ID) registration method
Checking the fuel level sensor
Checking the coolant temperature sensor
Instrument cluster — removal and installation
Checking the fuel gauge
Checking the coolant temperature gauge
Radio — removal and installation
Speakers — removal and installation
Antenna — removal, inspection and installation
Fuses — description and location
Replacing the fuse
Headlights and lighting
Headlight adjustment
Measuring the brightness of headlights
Lamp replacement
Headlights and direction indicators
Checking switches, switches and relays
Side direction indicators
Front fog lights
Rear combination lamp
Checking the Rear Fog Lamp Switch Circuits
Upper brake light — removal and installation
Dashboard illumination rheostat — removal and installation
Electrical circuits
Scheme 1. MPI-SOHC ignition system
Scheme 2. Charging system
Scheme 3. MPI-DOHC ignition system
Scheme 4. MPI-DOHC ignition system
Schemes 5-9. MPI-SOHC fuel injection system
Schemes 10, 11. Starting system
Scheme 12. Headlights
Scheme 13. Engine cooling system
Schemes 14, 15. Rear lights and license plate lighting
Schemes 16, 17. Front fog lights
Schemes 18, 19. Rear fog lights
Schemes 20, 21. Interior lighting and trunk lighting
Schemes 22, 23. Direction indicators and emergency light signaling
Diagram 24. Sound signal
Diagram 25. Stop lights
Scheme 26. Sensors and indicators of the instrument cluster
Schemes 27, 28. Central lock
Мицубиси Space Star (1998-2005)
General information
User manual
Vehicle layout
Car keys
Engine immobilizer system (immobilizer)
Car door
Remote control door locks
Child safety latches
Centralized door lock control system
Car bonnet
Luggage compartment door
Car power windows
Sliding sunroof
Front seats
3 rear seat
Seat head restraints
Electric heated seats
Seat belts
Child seats
Additional passive safety system (SRS)
Seat belt pretensioner
Warning lamp of the emergency condition of the airbag (SRS)
Control and measuring devices
Combined switch for lighting, headlights and direction indicators
Turn signal switch
Headlight corrector
Windscreen wiper and washer switch
Rear window wiper and washer switch
Headlight washer switch
Emergency light alarm switch
Rear defroster switch
Front fog light switch
Rear fog light switch
Dashboard illumination rheostat
Sound signal switch
Interior lamps
Multifunction center display
Ignition switch
Steering wheel lock
Steering wheel unlock
Steering wheel adjustment
Interior rear view mirror
Exterior mirrors
Heating and air conditioning system
Heating/air conditioning
Wheel replacement
Towing a car
Starting the engine from an external source
Fuses
Fuse replacement
Lamp replacement
Vehicle characteristics
Maintenance
General information
Engine oil
Cooling liquid
Accumulator battery
Brake fluid
Fluid for hydraulic power steering drive
Fluid for hydraulic clutch drive
Glass cleaner
Wheels and tires
Checking the tightness of the hoses and fluid leakage
Wiper blades
Seals on doors, hood, etc.
Vehicle lifting
Identification numbers
Power unit
Petrol engines 4G9
Technical data
Checking and adjusting the tension of the alternator drive belt
Checking and adjusting the tension of the drive belt of the power steering pump and air conditioning compressor
Checking the ignition timing
Check of frequency of rotation of a cranked shaft of the engine idling
Air-fuel mixture check
Compression test
Intake Manifold Vacuum Check
Checking and pumping hydraulic gap compensators with a valve
V-ribbed belt crankshaft pulley
Camshafts and camshaft seals
Oil pan
Crankshaft seals
Cylinder head
Toothed timing belt
Removal and installation of the engine
Intake manifold
Intake manifold of 4G93-GCH engine since 2000
An exhaust manifold
Lubrication system
Engine oil
Checking the engine oil level
Engine oil change
Note the oil filter
System of release of the fulfilled gases.
Petrol engines 4G1
Technical data
Checking and adjusting the tension of the alternator drive belt
Checking and adjusting the tension of the drive belt of the power steering pump and air conditioning compressor
Checking and adjusting clearances in the valve drive of engines 4G1 and 4G13
Checking the ignition timing of the 4G1 engine
Checking the ignition timing of the 4G13 engine
Check of frequency of rotation of a cranked shaft of the engine idling
Air-fuel mixture check
Compression test
Intake Manifold Vacuum Check
Checking hydraulic valve clearance compensators
Bleeding hydraulic pushers
Timing Belt Tension Adjustment
V-ribbed belt crankshaft pulley
Camshaft and camshaft oil seal
Oil pan
Crankshaft seals
Cylinder head
Toothed timing belt
Removal and installation of the engine
Camshaft and camshaft oil seal of 4G13 engine
Front crankshaft oil seal for 4G13 and 4G18 engines
4G13 engine cylinder head
Removal and installation of the engine 4G13
Intake manifold
4G13 engine intake manifold — MPI since 2000
4G1 Engine Exhaust Manifold
4G13 Engine Exhaust Manifold — MPI since 2000
Lubrication system
Engine oil
Checking the engine oil level
Engine oil change
Oil filter replacement
Exhaust gas exhaust system
Diesel engines F9Q1
Technical data
Checking and adjusting valve clearances
Checking and adjusting the engine idling speed
Compression test
Timing belt tension adjustment
V-ribbed belt crankshaft pulley
Camshaft and camshaft oil seal
Oil pan
Crankshaft seals
Cylinder head
Toothed timing belt
Removal and installation of the engine
Checking the turbocharger damper actuator
Checking the solenoid valve
Air filter
Intermediate air cooler (Intercooler)
Intake and exhaust manifolds
Turbocharger — description, precautions, removal, inspection, installation
Lubrication system
Checking the engine oil level
Engine oil change
Oil filter replacement
Exhaust gas exhaust system
Cooling system
Technical data
Checking the tightness of the cooling system
Checking the opening pressure of the radiator cap valve
Coolant replacement
Coolant Density Check
Checking the 4G9 engine fan speed controller
Checking the 4G9 engine fan control relay
4G1 Engine Radiator Fan Relay Test
Thermostat for cars with 4G9 and 4G1 engines, F9Q1
4G9 engine water pump
4G1 engine water pump
F9Q1 Diesel Engine Water Pump
Hoses and pipes of the cooling system
Radiator for cars with gasoline engines
Car radiator fan with diesel engine F9Q1
F9Q1 diesel car radiator
Fuel injection system GDI
Technical data
Self-diagnosis function
Checking Using Modes «DATA LIST»
Diagnostic trouble codes for cars since 1999
Diagnostic trouble codes for cars since 2000
Diagnostics in mode «DIAGNOSIS 2» on a car from 2000 release
Checking Using Modes «DATA LIST» And «ACTUATOR TEST» MUT-II on a car from 2000 release
Freeze Frame Data («FREEZE FRAME») on a car from 2000 release
Throttle assembly cleaning
Throttle position sensor adjustment
Adjusting the accelerator pedal position sensor on a car from 1999 of release
Adjusting the accelerator pedal position sensor on a car from 2000 of release
Checking the pressure generated by the fuel pump
Measurement of fuel pressure in the line between the high pressure fuel pump and injectors
Checking the tightness of the fuel system
Reducing the pressure in the fuel system
Check of functioning of the fuel pump
Checking the fuel pump pressure control relay and throttle servo
Checking the relay for the injector control signal generator
Checking the temperature sensor of the air entering the engine
Checking the coolant temperature sensor
Throttle position sensor test
Checking the Accelerator Pedal Position Sensor
Checking the accelerator pedal switch
Checking the oxygen concentration sensor
Checking fuel injectors
Checking the throttle servo
Clutch Pedal Position Switch Check
Engine high pressure fuel pump since 1999
High pressure fuel pump engine from year 2000
Fuel injectors of the engine since 1999 of release
Fuel injectors of the engine since 2000 of release
Throttle assembly of the engine since 1999 of release
Disassembly and assembly of the engine throttle assembly since 1999
Throttle assembly of the engine since 2000 of release
Disassembly and assembly of the throttle assembly of the engine since 2000 of release
Injector control pulse shaper
Fuel tank
Technical data of the GDI fuel injection system
Self-diagnosis function. Multipoint fuel injection system (MPI)
Fuel injection system MPI
Diagnostics in mode «DIAGNOSIS 2»
Checking Using Modes «DATA LIST» And «ACTUATOR TEST» MUT-II
Freeze Frame Data (FREEZE FRAME) on a car made in 2000
Checking the temperature sensor of the air entering the engine
Testing Oxygen Sensors
Fuel injectors
Throttle assembly
Diesel supply system F9Q1
F9Q1 Diesel Engine Power System — Technical Data
Precautions to be observed when servicing the fuel system
Self-diagnosis function
Testing using the DATA LIST and ACTUATOR TEST modes of the MUT-II
Diagnostic Trouble Codes
Checking the main relay
Checking the temperature sensor of the air entering the engine
Checking the coolant temperature sensor
Checking the Accelerator Pedal Position Sensor (1st channel)
Checking the Accelerator Pedal Position Sensor (2nd channel)
Checking fuel injectors
Checking the fuel temperature sensor
Checking the Fuel Pressure Regulator
Checking the crankshaft angle sensor
Checking the throttle control solenoid valve
Checking the throttle servo
High pressure fuel pump
Nozzles — removal and installation
Ignition system
Ignition system — technical data
Checking the ignition coil (MPI)
Checking the power transistor (MPI)
Ignition coil with integrated power transistor
Checking high voltage wires (MPI)
Checking and cleaning spark plugs
Checking the Misfire Detection Sensor
DOHC engine ignition coils (GDI and 4G93-GDI)
SOHC Engine Ignition Coils (4G13-MPI)
Camshaft position sensor
Crankshaft rotation angle sensor
SOHC Engine Ignition Distributor (MPI)
Knock sensor
Diesel preheating
F9Q1 Diesel Engine Preheat System — Technical Data
Checking the diesel engine preheating system
Checking the glow plug
Glow plug
Transmission
Clutch
Clutch — technical data
Checking and adjusting the clutch pedal
Bleeding the clutch hydraulic system
Clutch pedal
Hydraulic clutch drive on vehicles with gasoline engines
Hydraulic clutch on vehicles with diesel engines F9Q1
Clutch Master Cylinder Repair
Mechanical gearbox
Manual transmissions — technical data
Checking the transmission oil level
Changing gear oil in the gearbox
Checking the Transmission Oil Temperature Sensor
Check of functioning of the mechanism of blocking of inclusion of a transfer of a backing
F5MR1 Gearbox Shift Mechanism
Gearshift lever of a car with a gearbox F5WIR1
F5M42 Gearbox Shift Mechanism
Gearshift lever of a car with gearbox F5M42
F5MV1 Gearbox Shift Mechanism
Gearshift lever of a car with a gearbox F5MV1 and F5M42 from 2000 of release
Removing and installing gearbox F5MR1
Removing and installing gearbox F5M42
Removal and installation of gearboxes F5MV1 and F5M42 from year 2000
Automatic gearbox
Automatic transmission — technical data
Diagnostic functions
Checking the Fluid Level in an Automatic Transmission
Diagnostic codes (F4A42)
Fluid change in automatic transmission
Flushing the tubes of the transmission fluid cooling heat exchanger
Oil filter replacement
Checking Selector Switch Circuits
Adjustment of position of the switch of the selector and a cable of management of a transmission
Checking the Transmission Fluid Temperature Sensor
Checking the automatic transmission control relay
Checking the solenoid valves
Testing the joint operation of the automatic transmission and the engine on a stationary vehicle (stall test)
Checking transmission fluid pressure
Pressure regulation in the control system
Check of functioning of the lever of the selector
Checking the ignition switch lock mechanism
Checking the selector lever lock mechanism
Gearbox control cable adjustment
Gearbox control cable and selector lever
Selector lever and ignition switch locking mechanism
Removal and installation of an automatic transmission
Gearbox repair
Chassis and running gear
Suspension and drive shafts
Suspension and drive shafts — technical data
Front suspension
Checking and adjusting the angles of the front wheels
Camber, longitudinal and transverse inclinations of the axis of rotation
Front wheel hub play check
Replacing the wheel bolt
Front wheel hub
Front shock absorber
Front suspension shock absorber repair
Lower arm front suspension
Stabilizer bar
Drive shafts
Drive shaft repair
Rear suspension
Checking and adjusting the rear wheel alignment
Checking the backlash of the rear wheel hub
Checking the force required to rotate the rear wheel hub
Rear wheel hub
Corrective, upper, and lower rear suspension arms
Replacing the bushing of the lower arm
Trailing arm rear suspension
Rear shock absorber
Rear suspension shock absorber repair
The stabilizer of the transverse stability of the car
Wheels and tires
Brake system
Brake system — technical data
Checking and adjusting the position of the brake pedal
Checking the brake light switch
Checking the vacuum brake booster
One Way Vacuum Valve Check
Checking the rear brake pressure regulator
Checking the brake fluid level sensor
Bleeding the hydraulic brake drive system
Checking and replacing the brake pads of the front disc brakes
Checking the brake disc
Checking the thickness of the lining of the brake shoes of drum brakes
Checking the inner diameter of the brake drum
Brake pedal
Brake Master Cylinder and Vacuum Brake Booster
Front disc brake
Rear drum brakes
Working brake cylinder
Rear disc brakes
Rear Disc Brake Caliper Repair
Checking the travel of the parking brake lever
Check of the switch of a control lamp of a parking brake
Parking brake lever
Parking brake cable
Anti-Lock Braking System
Checking and erasing ABS fault codes
ABS Diagnostic Trouble Codes
Check of a control lamp ABS
Checking the output voltage of the wheel speed sensor
Starting the engine with a fully discharged battery
Hydraulic block
Wheel speed sensor
Steering
Steering — technical data
Steering wheel free play check
Checking the angle of rotation of the front wheels
Checking the torque of the ball joint finger of the steering rod tip
Checking the effort of turning the steering wheel
Checking the return of the steering wheel to its original position
Liquid level check
Replacing the fluid in the hydraulic drive of the power steering
Bleeding the hydraulic system of the power steering
Checking the pressure generated by the power steering pump
Checking the fluid pressure sensor in the hydraulic drive of the power steering
Steering wheel and steering shaft
Steering gear
Power steering pump for gasoline engine
Power steering pump of a car with a diesel engine
Body and interior
Exterior (external elements)
Body — technical data
Hood — removal and installation
Front fender
Fuel tank filler neck hatch
Front bumper
Rear bumper
Windshield wiper and washer
Rear window cleaner and washer
Headlight washer
Outside rearview mirror
Interior (internal elements)
Dashboard
Disassembly and assembly of the instrument panel
Center console
Interior upholstery
Front seats
Back seat
Seat belts
Doors, locks and windows
Car glass
Windshield
Side rear window
Glass of the luggage compartment door
Door position adjustment
Adjustment in the event of malfunctions in the power window mechanism
Checking the safety mechanism of the power window regulator
Checking the stroke of the outer door handle opening the door
Checking and adjusting the travel of the inside door handle
Doors — removal and installation
Door upholstery
Door glass and power window
Checking the power window switches
Lock and door handle
Adjusting the position of the luggage compartment door
Luggage compartment door
Luggage compartment door handle
Heating and air conditioning
Heating, ventilation and air conditioning system
Checking the refrigerant level through the sight glass
Checking the electromagnetic clutch of the compressor
Charging the air conditioning system
Topping up from a bottle when the refrigerant level is low
Oil for lubricating the air conditioner compressor
Performance check
Checking the Fan Relay
Cabin air filter replacement
Air conditioning control unit
Heater and Fan Units
Heater fan and resistor
Evaporator — removal, disassembly, installation.
Air conditioning compressor
AC compressor electromagnetic clutch
Working with pipes, hoses and their connections
Condenser and condenser fan
Electrical equipment
Power devices
Electrical equipment
Charging system
Checking the voltage drop on the wire connecting the battery to the generator
Checking the output current of the generator
Generator Relay Test
Gasoline engine generator
Generator repair
Accumulator battery
Checking the level and density of the electrolyte
Charging the battery
Launch system
Checking and replacing starter elements
Engine starter
F9Q1 Diesel Engine Generator
Equipment and devices
Ignition switch
Checking the speedometer
Checking the tachometer
Checking the fuel level sensor
Checking the coolant temperature sensor
Instrument cluster
Headlight adjustment
Headlights and front direction indicators
Side turn signal repeater
Fog lights
Rear combination lamp
Dashboard illumination rheostat
Emergency light alarm switch
Cigarette lighter — removal, check
Radio, speakers, antenna
Rear window heater
Additional passive safety system (SRS)
Driver airbag and coiled wire
Front passenger airbag

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