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Carisma (1995-2004) Space Star (1998-2005)

Brake system of the car Mitsubishi Carisma

Specifications and data
Specifications and data

General information about steering
This braking system provides a high degree of reliability and durability, combined with improved braking performance and sensitivity. Anti-Lock Braking System (ABS)...

Checking and adjusting the brake pedal
Pic. 14.1. Brake Pedal Height Measurement (nominal value 163.5–166.5 mm): 1 – stoplight switch; 2 - pusher locknut; 3 - pusher Measure the height of the pedal position...

Checking the brake light switch
Pic. 14.4. Checking the brake light switch Connect a universal tester to the brake light switch and check the brake light switch circuit with the pusher pressed and...

Checking the performance of the vacuum brake booster
A simple check of the operation of the vacuum brake booster is carried out as follows. 1. Start the engine for 1-2 minutes and turn it off. If the first time you press...

Checking the performance of the check valve of the vacuum brake booster
1. Remove the vacuum hose. Attention! Do not disconnect the non-return valve from the vacuum hose while doing this. 2. Check the operation of the check valve using a...

Checking the operation of the rear brake pressure regulator
Pic. 14.5. Connecting pressure gauges respectively to the inlet and outlet of the pressure regulator: 1 - manometer; 2 - pressure regulator 1. Connect two pressure...

Checking the brake fluid level sensor
While pressing the float of the brake fluid level sensor, check the condition of the circuit between the sensor terminals. The sensor is OK if the following conditions...

Removing air from the hydraulic brake drive
Attention! Use only DOT 3 or DOT 4 brake fluid. Avoid mixing the recommended fluid with other types of brake fluids. Removal of air from the main brake cylinder There is...

Checking and replacing the brake pads of the front disc brakes
The brake pads have wear indicators, which, touching the brake disc, when the brake lining thickness is less than 2 mm, emit a squealing sound during braking, warning...

Checking the thickness of the brake disc
1. Using a micrometer, measure the thickness of the brake disc at eight points approximately every 45°at a distance of 10 mm from the outer edge of the disc. The disc...

Checking brake disc runout
Pic. 14.10. Bolt location (arrows) front brake caliper mounting 1. Remove the two bolts and remove the disc brake caliper assembly, lift it up and secure it with wire...

Brake disc runout correction
1. If the runout of the brake disc meets or exceeds the limit value, it is necessary to change the relative position of the disc and the hub, and then measure the runout...

Checking the thickness of the lining of the brake shoes of drum brakes
1. Remove the brake drum. 2. Measure the lining thickness at the point of greatest wear: nominal thickness - 4.4 mm; the minimum thickness is 1.0 mm. 3. If the thickness...

Brake pedal — removal and installation
Removing To remove the brake pedal, perform the following operations. 1. Remove the lower upholstery of the panel of devices. 2. Remove the steering column assembly. 3....

Brake Master Cylinder and Vacuum Brake Booster
Removing To remove the clutch pedal, perform the following steps in sequence. 1. Drain the brake fluid. Pic. 14.13. Brake Master Cylinder and Vacuum Brake Booster: 1 -...

Repair of the main brake cylinder
Disassembly To disassemble the master brake cylinder, perform the following steps in sequence. Pic. 14.16. Master brake cylinder: 1 – a lock bolt of a tank; 2 - brake...

Front disc brakes — removal and installation
Removing To remove the front disc brake, perform the following steps in sequence. 1. Drain the brake fluid. Pic. 14.20. Front disc brakes: 1 - hollow bolt (15 Nm); 2 -...

Front disc brake caliper
Disassembly To disassemble the front disc brake caliper, perform the following steps in sequence. Pic. 14.24. Front disc brake caliper: 1 - bolt (27 Nm); 2 - bolt (7...

Rear drum brakes — removal and installation
Rear drum brakes for vehicles since 1996 Removing To remove the rear drum brakes, perform the following steps in sequence. 1. Loosen the parking brake adjusting nut. 2....

Working brake cylinder — removal, inspection and installation
Removing For removal of the working brake cylinder sequentially perform the following operations. Pic. 14.34. Working brake cylinder: 1 - anther; 2 - piston assembly; 3...

Rear disc brakes — removal, inspection and installation
Removing To remove the rear disc brakes, perform the following steps in sequence. 1. Loosen the parking brake adjusting nut. 2. Drain the brake fluid. Pic. 14.36. Rear...

Rear Disc Brake Caliper Repair
Disassembly To disassemble the rear disc brake caliper, perform the following steps in sequence. Pic. 14.38. Rear disc brake caliper: 1 - return spring; 2 – parking...

Brake pads rear disc brake
Removing To remove the rear disc brake pads, perform the following steps in sequence. Pic. 14.38. Rear disc brake caliper: 1 - return spring; 2 – parking brake lever; 3...

Connecting the brake pipes to the pressure regulator
Pic. 14.43. Connecting the brake pipes to the pressure regulator: 1 - pressure regulator (left rear wheel brake); 2 - pressure regulator (right front wheel brake); 3 -...

Anti-Lock Braking System
During heavy braking, the wheel may skid on the surface. The peripheral speed of the wheel in this case is less than the speed of the car. Slip minimum (0%), when the...

Checking and erasing ABS fault codes
Pic. 14.44. Connection with «weight» contact No. 1 of the diagnostic connector using a special wiring harness 1. Using a special wiring harness, connect to «weight»...

Resistance between pins of the ABS connector on the harness side
1. Before beginning the circuit and resistance test, turn the ignition key to («OFF») «OFF» and disconnect the connector from the ABS electronic control unit. Pic....

Starting the engine with a fully discharged battery
If, with a completely discharged battery, an external power source is used to start the engine and the vehicle immediately starts moving (not allowing a dead battery to...

Hydraulic block — removal and installation
Removing Follow the steps below to remove the hydraulic block. 1. Drain the brake fluid. 2. Remove the A/C relay box. Pic. 14.47. Direction of lever rotation (1) locking...

Wheel speed sensor — removal, inspection and installation
Removing To remove the wheel speed sensor, perform the following steps. Front wheel Pic. 14.50. Front and rear wheel speed sensors: 1 – a rotor of the gauge of frequency...

Wheel Speed Sensor Insulation Test
Pic. 14.53. Wheel rotation sensor insulation test 1. Disconnect all wires from the sensor and then measure the resistance between pins 1, 2 and the sensor body (pic....

Checking the stroke of the parking brake lever
1. Pull the parking brake lever with a force of approximately 196 N and count the number of clicks, which should be 5-7. Attention! It is necessary to strictly observe...

Check of the switch of a control lamp of a parking brake
Pic. 14.56. Connecting a Meter to Test the Parking Brake Warning Light Switch Check the continuity between the switch terminal and the switch mounting bolt. When the...

Parking brake lever — removal and installation
Removing To remove the parking brake lever, follow these steps. 1. Remove the floor console. 2. Remove the rear seat. Pic. 14.57. Parking cable lever: a - the place of...

Parking brake cable — removal and installation
Removing To remove the parking brake cable, perform the following steps. Remove the floor console. Parking brake cable for vehicles with rear drum brakes Pic. 14.58....

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