Removing
− Before starting to remove parts, carry out the following operations:
- A) Drain the hydraulic fluid from the power steering hydraulic system.
- b) Remove coiled wire.
- V) Remove the subframe.
- G) Remove elements of system of release.
− Removal of parts is carried out in the order of numbers indicated in the figure "Power steering hydraulic hoses".
Power steering hydraulic hoses (models from 05.2000) 1 - booster hydraulic reservoir, 2 - inlet hose, 3 - return hose, 4 - steering shaft bolt, 5 - bracket bolt, 6 - bypass bot 7 - O-ring, 8 - pressure hose, 9 - return tube 10 - O-ring, 11 - subframe.
Note: Screw on the nuts marked first, and after installation is complete, tighten to the specified torque.
Power steering hydraulic hoses (models from 10.2001). 1 - booster hydraulic system reservoir, 2 - return hose "A", 3 - inlet hose, 4 - return hose "IN", 5 - return tube assembly, 6 - return hose "WITH", 7 - steering shaft bolt, 8 - bracket bolt, 9 - overflow bolt, 10 - O-ring, 11 - pressure hose, 12 - return pipe, 13 - O-ring, 14 - coolant tube assembly.
Note: nuts marked "*", screw on first, and after installation is completed, tighten to the specified torque.
− When removing parts, pay attention to the operation of removing the bypass bolt and return tube.
To facilitate removal, lower the subframe to the lower position.
Note: Do not loosen the subframe mounting bolt.
Installation
− Installation of parts is carried out in the reverse order of removal.
− (Models since 10.2001) Pay attention to the following operations when installing parts.
1. Installing the return hose "WITH".
A) Install the return hose and secure it with a clamp as shown in the figure. Pay attention to color labels.
b) Connect the return hose to the return tube.
2. Installing the return hose "IN".
Install the return hose and fix it with clamps as shown in the figure. Pay attention to color labels.
3.Inlet hose installation. Connect the inlet hose to the reservoir as shown.
4. Installing the return hose "A".
A) Connect the return hose to the tank as shown.
b) Fix the return hose to the return tube bracket.
V) Install the return hose and secure as shown. Pay attention to color labels.
− After installing the parts, perform the following operations.
A) Install the elements of the exhaust system.
b) Install the subframe.
V) Install coiled wire.
G) Pour working fluid into the power steering hydraulic system.