Brake system — general information The brake system consists of the main brake cylinder, hydraulic booster, front disc brakes and rear wheel drum brakes. Vehicles equipped with a catalytic converter and...
Front wheel brakes — device Vehicles with 1.3 / 1.5 liter engine from 9.88 to 3.92 Vehicles with 1.6 / 1.8L engine from 9.88 to 3.92
Removal and installation of brake shoes of forward wheels Removing Mark the position of the rim on the wheel hub with paint. This ensures that the balanced wheel is reinstalled in its original place. Raise the front of the car...
Checking the thickness of the brake discs Machining of brake discs is not permitted. If the grooves are deeper than 0.5 mm or if there is severe wear, the brake disc must be replaced. In this case, replace both...
Removal and installation of a brake caliper When replacing brake discs, the brake pads must also be replaced. Removing Mark the position of the rim on the wheel hub with paint. This ensures that the balanced wheel...
Checking the hydraulic booster Checking the functioning of the hydraulic booster is carried out if an exceptionally large pressure force on the brake pedal is required to achieve the desired braking...
Rear wheel drum brake — device Type 1 (6.90-3.92) 1 - Grease cap 2 - Hub nut 3 - Inner race of the outer bearing 4 - Brake drum 5 - Return spring 6 - Setting lever 7 - Setting element 8 - Lower return...
Removal and installation of working cylinders of brakes Removing Remove the drum brake pads. Unscrew valve -9- to bleed air. Loosen union nut -10- of brake pipe at rear of brake cylinder. Attention: brake fluid will leak out,...
Brake fluid When handling brake fluid, please note the following: Brake fluid is poisonous. Never suck out brake fluid by mouth through a hose. Fill the reservoir with brake fluid...
Removal of air from the brake system After each repair of the brakes, in which the system was opened, there may be air in the pipelines. In this case, air must be bled from the brake system. The presence of...
Replacement of brake pipes / brake hoses In the brake system, which connects the wheels to the master cylinder, pipes are used along with hoses that can withstand high pressure. Attention: Install only...
Stoplight switch/brake pedal height adjustment Examination Measure the brake pedal height. Required value A: 168 - 170 mm. Adjustment Remove the connector from the brake light switch, loosen the lock nut, and unscrew...
Hand brake — device 2 - Locknut 3 - Adjusting nut 4 - Rope equalizer 5 - Front handbrake cable 6 - Handbrake signal switch 7 - Handbrake lever 9 - Rope holder 10 - Rubber bushing 11 - Rope...
Handbrake adjustment The handbrake adjusts automatically according to the wear of the brake pads. Therefore, adjustment is required only after replacing the handbrake lever or cable, or when...
ABS device Some COLT/LANCER models are equipped with an electronic anti-lock braking system (ABS). Additional installation of the ABS system is not possible. Anti-lock braking...
Brake system technical data 1) With some versions, the thickness of the new block: 15.5 mm. 2) Vehicles with all-wheel drive and LANCER COMBI from 9.85: New inner diameter: 203mm; Wear limit: 205...