Features of disassembly and assembly of manual transmission type (V5MB1-J-NE, NEG)

Removing the switch sensors

Installing the clutch housing

Attention: in the holes marked with arrows in the figure, screws with washers should be installed, on which sealant must be applied.

Tightening torques: screws with washers: 36±7 Nm.

Normal and maximum permissible values of the adjustment parameters of the manual transmission

Identification of retaining rings for adjusting the position of the spline of the 5th gear

Thickness	Designation	Thickness	Designation
2.80-2.85mm	A	3.00-3.05mm	E
2.85-2.90mm	IN	3.05-3.10mm	F
2.90-2.95mm	WITH	3.10-3.15mm	G
2.95-3.00mm	D

Identification of circlips for adjusting the setting clearance of the input shaft ball bearing

Thickness	Designation
2.10-2.15mm	A
2.15-2.20mm	IN
2.20-2.25mm	WITH
2.25-2.30mm	D
2.30-2.35mm	E
2.35-2.40mm	F
2.40-2.45 mm	G

Identification of retaining rings for adjusting the axial clearance of the 3rd and 4th gear synchronizer hub

Thickness	Designation
1.80-1.85mm	A
1.85-1.90mm	IN
1.90-1.95mm	WITH
1.95-2.00mm	D
2.00-2.05mm	E
2.05-2.10mm	F
2.10-2.15mm	G

Identification of retaining rings for adjusting the installation axial clearance of the synchronizer hub of 1st and 2nd gears

Thickness	Designation
2.30-2.35mm	A
2.35-2.40mm	IN
2.40-2.45 mm	WITH
2.45-2.50mm	D
2.50-2.55mm	E
2.55-2.60mm	F
2.60-2.65mm	G

Identification of retaining rings for adjusting the setting clearance of the intermediate shaft roller bearing

Thickness	Designation
2.05-2.10mm	A
2.10-2.15mm	IN
2.15-2.20mm	WITH
2.20-2.25mm	D
2.25-2.30mm	E
2.30-2.35mm	F

Identification of circlips for 5th gear axle synchronizer adjustment

Thickness	Designation	Thickness	Designation
2.75-2.80mm	WITH	3.05-3.10mm	J
2.80-2.85mm	D	3.10-3.15mm	TO
2.85-2.90mm	E	3.15-3.20mm	L
2.90-2.95mm	F	3.20-3.25mm	M
2.95-3.00mm	G	3.25-3.30mm	N
3.00-3.05mm	H	3.30-3.35mm	R

Tightening torques for threaded connections

Threaded connection	Tightening torque, Nm
Screw of fastening of an arm of the lever of inclusion of a reverse gear to an intermediate plate	18±5
Screw of fastening of the holder of back bearings to an intermediate plate	18±5
Screw of fastening of a plug of a gear change to a rod	19,5±3,9
Screw plug for stem position lock hole	18,5±5,5
Screw for fastening the holder of the front bearings to the manual transmission housing	16,5±5,0
Wiring harness bracket screw	18±3
Screw securing the rear of the case to the middle of the case	37±11
Screw of fastening of a shaft of a drive of the mechanism of a gear change to the case of the lever of a choice of transfers	33±3
Screw for securing the rear of the case to the middle	18±5
Screw for securing the housing of the reverse gear lock mechanism to the middle part of the manual transmission housing	37±11
Clutch housing mounting screw	36±7
Clutch housing mounting screw (with washer and sealant)	34±6
Screw of fastening of the gauge of the switch of provision of the mechanism of a gear change	44±9
Screw of fastening of the switch of lanterns of a backing	44±9
Vehicle speed sensor mounting screw	11±1
Screw for securing the rear of the case and the intermediate plate to the case	37±11
Bolt with nut for fastening the transfer case to the manual transmission	35±6