Manual gearbox F4M41 car Mitsubishi Colt 5 (CJ)

Manual transmission F4M41 — design description
The technical data of the F4M41 manual transmission are shown in table 11.6. The F4M41 manual transmission is shown in fig. 11.72a-c. Table 11.6. Technical data manual...

Disassembly and assembly of manual transmission
Disassembly Reverse Idler Shaft 1. Shift the 3/4th gear synchronizer clutch to 4th gear (pic. 11.73). Pic. 11.73. Removing the reverse gear shaft 3rd and 4th shift fork...

Input shaft — design description
The input shaft on models with reverse gear brake is shown in fig. 11.82, without the reverse gear brake - in fig. 11.83. Pic. 11.82. Input shaft on models with reverse...

Input shaft — disassembly and assembly
Disassembly 1. Removal of the ball bearing is shown in fig. 11.84, removal of the plug of a brake cone of transfer of a backing - on fig. 11.85, removal of the...

Output shaft — design description
The output shaft with a single blocking ring of the synchronizer of 2nd gear is shown in fig. 11.99, a secondary shaft with a double blocking ring of the synchronizer of...

Output shaft — disassembly and assembly
Disassembly 1. Removal of the ball bearing is shown in fig. 11.101, removal of the bushing of a gear wheel of 2nd transfer - on fig. 11.102, removal of the plug of a...

Speedometer gear — design description
The speedometer gear is shown in fig. 11.108. Pic. 11.108. Speedometer gear: 1 - Retaining ring; 2 - Driven gear of the speedometer; 3 - O-ring; 4 - Sleeve

Gear Lever — Design Description
The gear change lever is shown in fig. 11.110. Pic. 11.110. Gear Lever: 1.9- Dust caps; 2 - Nut; 3, 4 - Washers; 5, 8 - Bushings of the gear lever; 6 - Block gear lever;...

Gearshift Mechanism — Design Description
The gear change mechanism is shown in fig. 11.111. Fig. 11.111. Gear shift mechanism: 1, 4, 7, 8 - Pins; 2 - Stroke limiter; 3 - Control lever; 5 - Return spring; 6 -...

Clutch housing — design description
The clutch housing is shown in fig. 11.112. Pic. 11.112. clutch housing: 1 - Bracket for clutch release bearing; 2 - Shaft seal; 3 - Shaft seal (Manual transmission...

Differential — design description
The differential is shown in fig. 11.113. Pic. 11.113. Differential: 1 - Differential drive gear; 2 - Ball bearing; 3 - Tapered roller bearing (only on manual...

Tightening torques for manual transmission elements and parts
Tightening torques for manual transmission elements and parts Fasteners Tightening torque, Nm Locking device bolt 30 Clutch housing/gearbox mounting bolt 44 Fixing bolt...