Drive shaft elements with roller joints
1 - CV joint (B.J.); 2 - clamp; 3 - damper (not her models); 4 - clamp; 5 - cover; 6 - inner clip of the CV joint (T.J.); 7 - retaining ring; 8 - CV joint housing (T.J.); 9 - anther; A - right side; B - left side.
ATTENTION: CV joint type BJ, not disassembled, except when replacing the protective cover (supplied in repair kit).
Before replacing the hinge boot, measure the distance (L) between the clamps of the covers when installing new covers, this distance should be maintained in order to avoid premature wear of the covers.
Disassembly
Remove the drive shaft.
When replacing the hinge, it is necessary to determine its number, which is on the cover, or on the cover clamp.
Remove the CV joint housing (T.J.).
Remove the snap ring. Remove grease from the CV joint parts and use paint or chalk to mark the drive shaft and inner race.
Fix the rollers of the hinge with adhesive tape, then remove the inner race of the CV joint (T.J.) complete with spherical rollers.
Remove the clamp securing the protective cover of the CV joint drive shaft.
Remove the boot and protective cover of the CV joint (T.J.).
Remove dynamic damper (if there).
Remove the CV joint (B.J.) assembled.
Remove the small and large collars of the CV joint boot.
Remove the CV joint protective cover. If the boot is to be reinstalled, wrap the shaft splines with adhesive tape before removing the boot.
Wash all parts of the hinge with solvent until the old hinge grease is completely removed.
Check all hinge parts for wear and damage.
CV joint repair kit (T.J.)
1 - body; 2 - retaining ring; 3 - inner clip; 4 - case; 5 - collar.
Assembly
Wrap the splines of the drive shaft with adhesive tape and slide a new protective boot over the drive shaft. Remove adhesive tape.
Install the inner CV joint (T.J.) with roller assemblies, while the previously applied marks on the hinge and shaft must be aligned.
Install retaining ring.
If the rollers were removed from the inner race, coat the roller bearings with grease and install the rollers on the axles of the inner race.
Apply half of the required amount of grease to the inner pivot housing on the inner race. When installing the hinge housing, check that the alignment marks made when removing the housing match.
Install the protective cover and secure it with clamps.
Install dynamic damper (if there).
Install drive shaft
CV joint repair kit (B.J.)
1 - clamps; 2 - cover.